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660-R  OPERATING INSTRUCTIONS  

Page  

17 

 

 PROMPT SHEET – 

photocopy this page and use as a guide when 

testing. Enter details onto the PC (if connected) or press WGHT to enter 

car weight. Run engine if servo fitted.

 RESET

 the system by pressing   

2 nd

 and then 

STOP

 

 

Front Axle 

Drive the front axle into the rollers.

 

 

Press 

START

 key to start both roller sets, centre wheels,  press STOP  

 

Press 

START

 key to start only the left roller set.  Apply footbrake to 

maximum and 

then press 

STOP. 

Press 

OK 

to store the result. 

 

Press 

START

 key to start only the right roller set.  Apply footbrake to 

maximum and 

then press 

STOP. 

Press 

OK 

to store the result. 

 

Press 

START

 key to start both roller sets. Wait until DDsp shows either 

the bind value or symbol “--”  Apply about 100 kgf and hold pedal steady. 

Press 

OVAL

 key, DDsp shows 

to

, wait 6 second approx. 

When DDsp shows BAL, apply footbrake  to about 90% of max and then 

slowly release the pedal observing the force readings. Press the 

STOP

 . 

Press 

OK

 key to save the results. 

 

Test parking brake now if fitted to front Axle. 

 

Rear Axle:

   Press 

DOWN ARROW

 key to switch to the rear axle, 

 

Drive the rear axle into the rollers and repeat Centre, left, right, bal tests 

as above. 

 

Parking brake

 (applicable after both front and rear axles) 

 

Press 

PARK

 key, DDsp = Pb.L 

 

Press 

START

 key to start only the left roller set. Apply handbrake until 

the wheel stops or produces its maximum brake effort, press 

STOP.  

Press 

OK 

to store the result. 

 

Press 

START

 key to start only the right roller set. Apply handbrake until 

the wheel stops or produces its maximum brake effort, press 

STOP.  

Press 

OK 

to store the result. 

 

The test is now complete. Press 

PRINT

 key to print the test results. 

Содержание 660-R

Страница 1: ...OPERATING INSTRUCTIONS TES1489 A Dec 2005 BRAKE TESTER 660 R...

Страница 2: ...lly supported by our service agent Please refer to the page at the end of this manual for full details Note Your attention is drawn to our Terms Conditions of Sale If a service engineer is called out...

Страница 3: ...edure Class IV 12 Enter car on PC 12 Reset system 12 Front Axle 12 Centre 12 Left brake test 12 Right brake test 12 Bind ovality and imbalance test 12 Rear Axle 13 Centre 13 Left brake test 13 Right b...

Страница 4: ...to all the regulations applying to the workplace and to ensure his knowledge of such regulations is up to date Do not allow other personnel near the test vehicle or rollers while a test is in progress...

Страница 5: ...a must be marked so that vehicle owners are aware of the danger associated with brake testing Note the location of the emergency stop switch before starting to use the equipment When driving off the b...

Страница 6: ...in the same place at every installation check the location before using the equipment Pit unit The rolling road consists of two sets of free roller pairs connected by a chain and indirectly driven by...

Страница 7: ...660 R OPERATING INSTRUCTIONS Page 7 660 R MOT Class III and IV Roller Brake Tester...

Страница 8: ...ing type of information on digital display Oval Pres Wght Inside Power supply board for control computer front panel amplifiers and motor control Outside Main switch Emergency switch Alternative displ...

Страница 9: ...P ARROW Used for axle selection DOWN ARROW Used for axle selection OK Press to save results from the last test step LEFT ARROW Used for wheel selection RIGHT ARROW Used for wheel selection DIFF Select...

Страница 10: ...system and clear all previous results so that a new vehicle test is activated When the system is RESET the DDsp shows CL4 2 nd WGHT Allows manual weight entry DDsp At Respond by pressing AXLE for indi...

Страница 11: ...eel s will be driven Once the motor is started the flashing light will be stay on As the brakes are applied and a wheel approaches the pre set slip limit the respective red Lock indicator will flash A...

Страница 12: ...rect FRONT LEFT BRAKE Press START key to start only the left roller set DDsp shows left rotating icon then A1 L Apply footbrake smoothly until the wheel stops or produces its maximum brake effort then...

Страница 13: ...then press STOP This start test stop action can be repeated if necessary Once acceptable reading has been obtained press OK to store REAR RIGHT BRAKE Press START key to start only the right roller se...

Страница 14: ...peated if necessary Once acceptable reading has been obtained press OK to store RIGHT PARKING BRAKE Press START key to start only the left roller set DDsp shows left rotating icon then Pb r Apply hand...

Страница 15: ...ess the LEFT ARROW key to cycle through no direction off forward rotation and reverse rotation for the LEFT rollers Repeatedly press the RIGHT ARROW key to cycle through no direction off forward rotat...

Страница 16: ...it into One wheel or Motorcycle Mode which is indicated by DDsp showing MOt Position the wheel in the LEFT roller and then press START After the rotating icon a live brake test display will be shown o...

Страница 17: ...about 100 kgf and hold pedal steady Press OVAL key DDsp shows to wait 6 second approx When DDsp shows BAL apply footbrake to about 90 of max and then slowly release the pedal observing the force readi...

Страница 18: ...method can be used as follows Efficiency Note the maximum brake force from each wheel in kgf add these numbers together and divide the result by the vehicle weight in kg then multiply by 100 This give...

Страница 19: ...nce a year Lifting the rollers allows a better access to the bearings 4 Lubricate the chain with a suitable oil or a special grease at least once a year 5 Check the oil level in the gearbox 6 Bolt the...

Страница 20: ...is pressed down The roller brake tester cannot start unless the middle metal roller is triggered pressed down Twice per year Remove all cover plates from the roller units Clean the pits from oil and d...

Страница 21: ...mm Distance between roller centres 390 mm Roller project by 25 mm Minimum wheel diameter 450 mm Maximum wheel diameter 1 100 mm Measuring system Strain Gauge Transducers Dimensions Roller assembly Wi...

Страница 22: ...ctory overhaul or if you need spare parts please contact our Product Support Helpline at the following number Tel 01278 436225 Fax 01278 436238 Overseas Service abroad is provided by the agent from wh...

Страница 23: ...660 R OPERATING INSTRUCTIONS Page 23 Notes...

Страница 24: ...660 R OPERATING INSTRUCTIONS Page 24...

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