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English

L-0123      Revised: 6-5-06

All Dometic components bear a data plate on which there
are model and serial numbers. The serial number is date
coded. To determine whether or not any Dometic component
is in warranty, proceed as follows:

1. Determine the manufacture date of the component from

the serial number on the data plate. If you are not familiar
with the date code, write or call the Dometic Customer
Service Department at (804)746-1313, to obtain the
manufacture date. The hours of the Customer Service
Department are 8:00 am - 5:00 pm (USA, Eastern Time
Zone)  Monday  through  Friday  excluding  holidays.

2. It is possible that there might exist a considerable time

lag between the date a component is manufactured and
the date it is put in service. In such instances, the date of
manufacture could indicate that the item is out of
warranty. However, based on the date the equipment is
first put in service, the item may still be covered by the
Dometic warranty described in 

Section I

. For proof of

date put in service, Dometic will require a copy of the bill
of sale of the Dometic equipment from the installer or
new boat dealer to the original owner.

Section IV

How do you get service? Please Read the follow-
ing Warranty Procedure.

WARRANTY PROCEDURE

If the failure of a Dometic component is determined to be
covered under the Dometic warranty and the time in service
is determined to be within the warranty time limit, the owner
has the following three  options:

1. Preferred option: Have a Dometic authorized Servicing

Dealer perform the work needed. The customer should
call Dometic's Service Department for a recommenda-
tion as to the closest dealer. If the customer already
knows an authorized servicing dealer, the dealer should
be  contacted  directly.

2. If the customer contacts Dometic's Service Department

for a Servicing Dealer and Dometic has no one in that
particular area, Dometic will authorize the use of a local
service company and Dometic will work with the local
company to assist in any way possible.

3. The customer may send his equipment back to the

factory to have the repair work done. Dometic will make
every effort to return the equipment to the customer
within a three week time period. If the claim represents a
legitimate warranty problem, Dometic will pay the freight
both ways. Dometic prefers option one and two, if at all
possible.

The customer may contact the Dometic Service Department
at (804) 746-1313.

WARNING

Dometic Environmental Corporation (Dometic) manufacturers of Cruisair, Dometic
Auxiliary A/C, Dometic Refrigerators and Freezers, Eskimo Ice, Grunert, Marine
Air, and Sentry products, makes the following safety warnings concerning the
application, installation, use and care of its products. Although these warnings are
extensive, there may be specific hazards which may arise out of circumstances
which we have not outlined herein. Use this as a guide for developing an
awareness of potential hazards of all kinds. Such an awareness will be a key
factor in assuring your SAFETY and comfort.

ELECTRICITY - Many Dometic products operate on 115, 230 or 440 volt AC
power. Such voltages can be LETHAL; therefore, the chassis, cabinets, bases,
etc., on all components must be grounded together and connected to the vessel's
grounding system. Sparks can occur as switches, thermostats and relays open
and close in the normal operation of the equipment. Since this is the case,
ventilating blowers for the removal of hazardous fumes or vapors should be
operated at least 5 minutes before and during operation of any Dometic product or
group of Dometic products. All electrical connections must be covered and
protected so accidental contact cannot be made by persons using the equipment,
as such contact could be LETHAL.

ELECTROLYSIS - Electrical leakage of any component can cause electrolytic
deterioration (electrolysis) of thru-hull components which could result in leakage
serious enough to sink a vessel which could result in loss of life. All Dometic
components must be kept clean and dry and checked periodically for electrical
leakage. If any electrical leakage is detected, the component should be replaced
or the fault causing the leakage corrected before the component is put back into
service.

GAS - Dometic Air Conditioning and Refrigeration components utilize R-22
(Chlorodifluoromethane), R134a refrigerant (Tetrafluoroethane), R-407C (which
contains Diflouromethane [HFC-32], Pentafluoroethane [HFC125], and 1.1.1.2 -
Tetrafluoroethane [HFC134a]), R404A (R125/R143a/R134 [44%/52%/4%]), or
R417a, which are non-toxic, non-flammable gases; however, these gases contain
no oxygen and will not support life. Refrigerant gas tends to settle in the lowest
areas of the compartment. If you experience a leak, evacuate all personnel, and
ventilate area. Do not allow open flames in the area of leaks because refrigerant
gas, when burned, decomposes into other potentially LETHAL gases. Refrigerant
components operate at high pressure and no servicing should be attempted
without gloves, long-sleeved clothing and eye protection. Liquid refrigerant gas
can cause severe frost burns to the skin and eyes.

VENTILATION - To cool or heat air, Dometic Air Conditioning and Refrigeration
components are designed to move air through a heat exchanger by a blower or
propeller fan. This design necessarily produces a suction on one side of the air
handling component and a pressure on the other side. Air handling components
must be installed so that the suction-pressure action does not: (1) pressurize an
area to the extent that structural failure occurs which could cause harm to
occupants or bystanders, or (2) cause a suction or low pressure in an area where
hydrogen gas from batteries, raw fuel vapor from fuel tanks, carbon monoxide
from operating propulsion engines, power generators or heaters, methane gas
from sewage holding tanks, or any other dangerous gas or vapor could exist. If an
air handling unit is installed in such a manner that allows potentially lethal gases
or vapors to be discharged by the air handling unit into the living space, this could
result in loss of life.

Maximum protection against the introduction of dangerous gases or vapors into
living spaces can be obtained by providing living spaces which are sealed from all
other spaces by use of airtight bulkheads and decks, etc., and through the
introduction of clean air into the living space. Bear in mind that the advent of air
conditioning, whether it be for cooling or for heating, naturally leads to the practice
of closing a living space tightly. Never close all windows and doors unless
auxiliary ventilating systems, which introduce clean outside air into the living
space, are used. Always leave enough window and door openings to provide
adequate ventilation in the event potentially lethal gases or fumes should escape
from any source.

CONDENSATE - All cooling units produce water condensate when operating on
the cooling cycle. This water must be drained from the cooling unit overboard. If
condensate is allowed to drip on a wooden structure, rotting or decay and
structural failure may occur which could result in loss of life. If condensate is
allowed to drip on electrical components, deterioration of the electrical compo-
nents could result in hazardous conditions. When an air conditioning system is in
operation, condensate drains may be subjected to negative pressure. Always
locate condensate drains as far as possible from points where engine waste and
other dangerous gases are exhausted so no such dangerous gases can be drawn
into the condensate drains.

Warning

Never sleep in a closed area on a boat when any equipment, which functions as a
result of the combustion of a volatile fuel, is in operation (such as engines,
generators, power plants, or oil-fired heaters, etc.). At any time, the exhaust
system of such devices could fail, resulting in a build-up of LETHAL gases within
the closed area.

Warning Revised: 6-5-06

Содержание Cuddy dc

Страница 1: ...Zephyr ZF Cuddy dc INSTALLATION OPERATION Zephyr Cuddy dc Self Contained Cooling Only A C Kits Revised 5 11 07 L 2028 ...

Страница 2: ......

Страница 3: ... for AC Powered Zephyr 7 Electrical Connections Grounding Bonding for DC Powered Cuddy dc 7 Electrical System and Wiring for DC Powered Cuddy dc 8 Notice and ABYC Standards 8 Seawater Pump and Plumbing 8 Installation Checklist review prior to and after installation 9 Zephyr and Cuddy dc Units Operation Operation 10 Troubleshooting Guidelines 10 Zephyr and Cuddy dc Units Maintenance Seawater Strain...

Страница 4: ...ss to bilge and or engine room vapors Do not terminate condensate drain line within three 3 feet of any outlet of engine or generator exhaust systems nor in a compartment Warning This manual contains essential safety information concerning the safe and proper installation and operation of Zephyr and Cuddy dc self contained direct expansion air conditioners It is very important that you read and un...

Страница 5: ... in injury or death Placement Of System Selecting a good location for your air conditioner is the most important part of your preparations Be sure to consider the size of the area you are cooling the air distribution needs and the size of the unit you have chosen Keeping in mind that cool air has a tendency to fall it is highly recommended that you locate the supply air grill as high as possible i...

Страница 6: ...d secure with stainless steel hose clamps 6 Install the condensate drain hose downhill from the unit and aft to a sump hose should have a trap 7 Two drain fittings may be used and the hoses teed together provided there is a minimum 2 51mm drop from the bottom of the base pan to the tee connection Note Do not terminate condensate drain line within 3 feet 91cm of any outlet of engine or generator ex...

Страница 7: ...s and pump circuits Wiring diagrams are provided in the electrical box and in this manual The correct size circuit breaker should be used to protect the system as specified on the air conditioning unit s data plate label A minimum of 12 AWG boat cable should be used to supply power to the air conditioning unit and to the seawater pump see next paragraph All connections to the terminal strip shall ...

Страница 8: ...ischarge of a fully charged battery into a depleted one Over current protection in addition to fuse provided must be supplied for the ungrounded conductor at the main switch board per ABYC E 9 Use a 60 amp breaker for 12 VDC systems This provides protection from possible short circuits When dockside the Cuddy dc unit can operate against the batteries while using the AC battery charger 50 amp min a...

Страница 9: ...nections with stainless steel clamps reversing the clamps 9 Use teflon tape on all threaded connections 10 Connect all metallic parts in contact with seawater to the vessel s bonding system including the speed scoop inlet strainer pump and the air conditioner Refer to Figure 12 13a and 13b at the back of this manual for seawater kit installation drawings Installation Checklist review prior to and ...

Страница 10: ...eck polarized plugs from unit to pump power module and control There should be an audible snap when plugs go together 5 Batteries are not fully charged DC unit only Turn Cuddy dc unit off and charge battery bank 6 DC power wires are incorrectly sized DC unit only See the Electrical System and Wiring for DC Powered Cuddy dc section of this manual Ensure that DC power wires are sized and connected c...

Страница 11: ... low Check setting on temperature knob If setting is extreme for conditions raise set point 2 Improper air flow Clean return air filter or remove obstructions from return air stream Check for crushed or restricted ducting Ducting run must be as straight as possible remove any excess ducting Problem Short cycling compressor Possible Reason Solution 1 Cold supply air returning directly to return air...

Страница 12: ...a 50 50 non polluting biodegradable anti freeze water solution are 1 Pumping of anti freeze solution into the overboard thru hull fitting and discharging through the intake thru hull fitting 2 Use of the seawater pump to pump anti freeze solution through the system and discharging through the over board thru hull fitting Close seacock remove hose from strainer discharge raise hose above pump so pu...

Страница 13: ...ucting Insulated Flexible 330571 1 Grill Circular Off White 332743 1 Grill 8x8TRA Anodized 222 110087 1 ZFSA1 XB 2 Knob Control dual voltage 334220 1 Thru Hull 5 8 Plastic 226 600006 25 Hose Seawater 5 8 335360 1 Bush PVC Red 1 2 MPT x 1 4 FPT 335120 3 Adapt PVC 1 2 MPT x 1 2 HB 335080 2 Adapt PVC 1 2 FPT x 1 2 HB 225 600021 1 Strainer w Bracket 1 2 FPT 332822 PDS 250 115V Seawater Pump OR 1 OR ki...

Страница 14: ... Ducting Insulated Flexible 229 000029 1 Plenum Tee Box 6 6 4 339284 1 4 Plastic Grill White Zephyr ZF16 Kits ZF16 115V or ZF16CK 220V 50Hz Condensate hose barb assembly with 4 mounting brackets included with unit P N Qty Description 226 600000 10 7 Ducting Insulated Flexible 229 800026 1 Transition Box ABS14x6x4 5 228 700019 1 7 ABS Oblong Transition Ring 217 300134 1 14x6TV Alum Supply Air Grill...

Страница 15: ...oducts through changes in design or material without being obligated to incorporate such changes in products of prior manufacture and to make changes at any time in design materials or part of units of any one year s model without obligation or liability to owners of units of the same year s model of prior manufacture This warranty gives you the purchaser specific legal rights and you may also hav...

Страница 16: ... hull components which could result in leakage serious enough to sink a vessel which could result in loss of life All Dometic components must be kept clean and dry and checked periodically for electrical leakage If any electrical leakage is detected the component should be replaced or the fault causing the leakage corrected before the component is put back into service GAS Dometic Air Conditioning...

Страница 17: ...mo pre charged linesets 1 year warranty including Parts and Labor on me chanical and electrical parts of the auger and con densing unit only New complete component sold as a partial system retro fit to an existing Eskimo system 1 year warranty including Parts and Labor on new component only Note Use of saltwater as feedwater to make ice will void warranty on the auger section of the unit Sentry Ba...

Страница 18: ... Switch Assembly Fig 7 Two Knob Switch Assembly Fig 8 Wiring Diagram of ZF3 5 Fig 9 Wiring Diagram of ZF5 Fig 10 Wiring Diagram of ZF10 16 Fig 11 Wiring Diagram of Cuddy dc CD3 5HV 12VDC Fig 12 Seawater Pump and Plumbing Drawings Fig 13a Seawater Installation for ZF3 5 12 Fig 13b Seawater Installation for ZF16 Fig 14 Dedicated Power Module DPM Specs Tables for Use With Cuddy dc Systems Only Fig 15...

Страница 19: ...IMENSIONS Unit Capacity 3 500 BTU 5 000 BTU 10 000 BTU 12 000 BTU 16 000 BTU in mm in mm in mm in mm in mm A Duct Size 3 0 76 4 0 102 6 0 152 6 0 152 7 0 178 B Base Depth 8 0 203 8 0 203 8 4 213 8 4 213 10 3 261 C Overall Depth 9 0 229 11 6 294 12 2 310 12 2 310 14 2 361 D Width 15 0 381 16 0 407 19 0 483 19 0 483 20 0 508 E Height 9 3 235 11 6 294 12 9 328 13 3 337 13 5 343 ...

Страница 20: ...20 English L 2028 Fig 4 Mounting Bracket Fig 5 Condensate Drain Fig 3 Component Identification ...

Страница 21: ...21 English L 2028 Fig 7 Two Knob Switch Assembly 2 Knob Switch Fig 6 Three Knob Switch Assembly 3 Knob Switch ON OFF 6 2 ...

Страница 22: ...22 English L 2028 Fig 8 Wiring Diagram of ZF3 5 ...

Страница 23: ...23 English L 2028 Fig 9 ZF5 Wiring Diagram Fig 10 ZF10 16 Wiring Diagram ALL WIRES 12 GA UNLESS OTHERWISE NOTED ALL WIRES 12 GA UNLESS OTHERWISE NOTED ...

Страница 24: ...24 English L 2028 Fig 11 Wiring Diagram for Cuddy dc CD3 5HV 12VDC ...

Страница 25: ...ZF3 5 12 Fig 13b Seawater Kit Installation for ZF16 Fig 12 Seawater Pump Plumbing Diagrams 4 3 4 25 5 4 6 6 3 342 2 3 5 3 3 2 4 05 0 4 34 4 25 5 44 3 2 7 4 7 4 2 3 0 33 05 0 3 4 4 25 5 4 3 2 7 4 4 2 05 03 6 2 7 44 3 3 5 3 0 33 2 4 4 05 0 4 7 2 3 2 4 7 4 2 7 ...

Страница 26: ... Scheme for DPM see note Battery Energy Level No Load With Load Full Battery Voltage 13V Green Green Intermediate 12 13V Green Orange Low 12V Red Red Note LED lights may or may not be readily visible depending on DPM installation location This table is included as a conve nience but is not necessary for troubleshooting the system Distance from battery power source to Cuddy dc unit Total length of ...

Страница 27: ...ltimore Areas South In Delaware South of the Sassafras River Annapolis Cruisair 410 224 0970 410 224 0050 cruisair45 aol com www annapoliscruisair com Phone Fax Location Annapolis Maryland USA E mail Web Territory CT DE N of Sassafras River IO IL MD N of Baltimore NJ NY PA OH RI Nautical Air Inc 516 586 5244 516 586 5241 sales nauticalair com www nauticalair com Phone Fax Location Farmingdale New ...

Страница 28: ...abrook Texas USA E mail Web Montana Sure Marine Services Inc 206 784 9903 206 784 0506 sales suremarine com Phone Fax Location Seattle Washington USA E mail Nebraska AER Marine Supply 281 474 3276 281 474 2714 rsmiller aersupply com www aersupply com Phone Fax Location Seabrook Texas USA E mail Web Nevada AER Marine Supply 281 474 3276 281 474 2714 rsmiller aersupply com www aersupply com Phone Fa...

Страница 29: ...l Web Austria Dometic Marine Italy Sales Company 39 0362 44182 39 0362 452226 marine info dometic it www dometic com Phone Fax Location Milano Italy E mail Web Territory Northeast Italy Austria Croatia Slovenia Nautica Centis di Nespolo Cinzia C Sne 390 431 53 644 390 431 53 460 nautica centis nauticacentis it www nauticacentis it Phone Fax Location Bevazzana de Latisana UD Italy E mail Web Bahama...

Страница 30: ...gin Islands E mail Web Reefco Inc 340 776 0038 340 776 0038 dennyedy viaccess net www reefco net Phone Fax Location St Thomas US Virgin Islands E mail Web Regis Electronics St Lucia LTD 758 452 0205 758 452 0206 stlucia regiselectronics com www regiselectronics com Phone Fax Location St Lucia West Indies E mail Web St Croix Marine Corp 340 773 0289 340 778 8974 stcroixmarine hotmail com Phone Fax ...

Страница 31: ...1 info automotoresymarina com Phone Fax Location Villa Nueva Guatemala E mail Hong Kong Alan Reid 852 271 959 82 852 219 444 63 funcle pacific net hk Phone Fax Location Sai Kung NT Hong Kong E mail Tripower Hong Kong 852 2341 3329 852 2343 1830 hk sales tripower com sg tritex pacific net hk www tritex com sg Phone Fax Location Kowloon Hong Kong E mail Web Indonesia PT TriMarine Indonesia 6221 5512...

Страница 32: ...e emirates net ae Phone Fax Location Dubai United Arab Emirates E mail Panama Territory Panama Evans International Services SA 507 232 5406 507 232 7648 info evansint com www evansint com Phone Fax Location Panama City Panama E mail Web Territory Panama Panama Yacht Sales and Service 507 314 3345 507 314 3346 info panamayachtsales com Phone Fax Location Panama City Panama E mail Papua New Guinea L...

Страница 33: ...3306101 44 870 3306102 sales dometicmarine com www dometic com Phone Fax Location Poole Dorset England E mail Web Egemar Muhendiscik Ltd 90 216 494 2168 90 216 494 2218 sales egemar com tr www egemar com tr Phone Fax Location Tuzla Istanbul Turkey E mail Web U S Virgin Islands Coral Bay Marine Service 340 776 6859 340 776 6859 Phone Fax Location St John U S Virgin Islands Territory St Thomas Dr Ic...

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Страница 35: ......

Страница 36: ...48 www cruisair com sales cruisair com United States Canada Service Only 8 00 AM to 5 00 PM Eastern Time 804 746 1313 24 7 A C SERVICE HOTLINE 5 00PM to 8 00 AM 888 440 4494 International Sales Service Europe the Middle East Call 44 0 870 330 6101 For all other areas visit our website to find your nearest distributor ...

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