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A Crane Co. Company

BARNES

INSTALLATION MANUAL

Submersible Grinder Pump

IMPORTANT!

Read all instructions in this manual before operating pump.

As a result of Crane Pumps & Systems, Inc., constant product improvement program,

product changes may occur. As such Crane Pumps & Systems reserves the right to

change product without prior written notiﬁ cation.

420 Third Street

83 West Drive, Bramton

Piqua, Ohio 45356

Ontario, Canada L6T 2J6

Phone: (937) 778-8947

Phone: (905) 457-6223

Fax: (937) 773-7157

Fax: (905) 457-2650

www.cranepumps.com

Form No. 110629-Rev. M

Series: SGVF & SGVH

2 HP, 3450 RPM, 60 Hz.
1.1HP (.9kW) 2850 RPM, 50 Hz

High-Flow and High-Head

Содержание Barnes SGVF Series

Страница 1: ...ent program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notiﬁcation 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 110629 Rev M Series SGVF SGVH 2 HP 3450 RPM 60 Hz 1 1HP 9kW 2850 RPM 50 Hz High Flow ...

Страница 2: ...ARNING Keep clear of suction and discharge openings DO NOT insert ﬁngers in pump with power connected Make sure lifting handles are securely fastened each time before lifting Do not operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Do not exceed manufacturers recommendation for maximum performance as this could cause the moto...

Страница 3: ...s UltraGRIND grinder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufﬁcient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical power If elec...

Страница 4: ...d 100FT 30 5M CORD CSA UL Approved 12 4 Type SOW SPEED 3450 RPM 60Hz nominal 2850 RPM 50Hz UPPER BEARING Design Single Row Ball Oil Lubricated Load Radial INTERMEDIATE BEARING Design Single Row Ball Oil Lubricated Load Radial Thrust LOWER BEARING Design Sleeve Oil Lubricated Load Radial MOTOR Design NEMA L Single phase SGVF2022L or SGVH2022L includes overload protection in the motor NEMA B Three P...

Страница 5: ... block Pump rated for operation at 10 voltage at motor Optional Temperature sensor cable for all models is 14 3 SOW 0 55 02 O D Not used on SGV2022L Optional Moisture and Temperature sensor cable for all models is 18 5 SOW 0 49 02 O D replaces Temperature sensor cable Recommended Breaker Heater Sizes Pump Model HP Phase Volts Breaker Size Heater Size Voltage Relay Start Capacitor Run Capacitor SGV...

Страница 6: ...or Crane Pumps Systems Canada in Brampton Ontario Canada 905 457 6223 INSTALLATION Location The pump is designed to ﬁt into your basin either by sliding down the rail assembly suspended from the cover or by being mounted on a pump base THIS PUMP MUST BE INSTALLED WITH A MINIMUM OF 3 INCHES AND A MAXIMUM OF 4 5 INCHES OF CLEARANCE UNDER THE PUMP FOR THE ENTRANCE OF SEWAGE SOLIDS Discharge Assemble ...

Страница 7: ...nment mark with hole in terminal block see Figure 2 Tighten bolts on compression ﬂange until ﬂush with motor housing SERVICE Lubrication Anytime the pump is removed from operation the cooling oil in the motor housing 4 should be checked visually for oil level and contamination Checking Oil Motor Housing To check oil set unit upright Remove pipe plug 38 from motor housing 4 With a ﬂashlight visuall...

Страница 8: ... oil as described in section Replacing Oil If the pressure does not hold then the leak must be located and repaired Pumps that have NOT been disassembled Motor Housing The pressure test may be done with the oil at its normal level Remove pipe plug 38 from motor housing 4 Apply pipe sealant to pressure gauge assembly and tighten into hole See Figure 3 Pressurize motor housing to 10 P S I Use soap s...

Страница 9: ...9 ...

Страница 10: ...10 ...

Страница 11: ...heck cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always ﬂooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair ﬁxtures as required to eliminate leakage 12 Check pump temperature limits ﬂ...

Страница 12: ... 90º from handle on motor housing Replace hex nuts and lockwashers and tighten Place Suspended Bracket Item 3 on motor housing and insert two cap screws item 1 and two lockwashers item 2 and tighten Attach the pump cover to the top of the bracket Then connect the discharge pipe by others to the pump Mount the ﬂoat switches to the discharge pipe and pull the pump cord sets and ﬂoat switch cords thr...

Страница 13: ...13 ...

Страница 14: ... Cooling Oil Seal Cavity 25 1 027269 Square Ring 26 6 1 131 1 Screw 5 16 18 x 1 25 SS 27 1 111131 Seal inner C C B STD 28 1 061143 Retaining Ring 29 1 Q10 36 E4 Ball Bearing 31 1 110397BG 067571BG 067572BG 085700BG Motor 2HP 200 240 Volt 1 Phase 2HP 200 Volt 3 Phase 2HP 240 480 Volt 3 Phase 2HP 600 Volt 3 Phase 32 1 016660 Self Tapping Screw ITEM QTY PART NO DESCRIPTION 33 1 105111A Ground Wire As...

Страница 15: ...15 Notes ...

Страница 16: ...boratory tests corrected for ﬁeld performance Any additional guarantees in the nature of performance speciﬁcations must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in ﬁeld testing if a conﬂict arises between the results of ﬁeld testing conducted by or for user and laboratory tests corrected for ﬁeld performance the latter shall control RECOMME...

Страница 17: ... Does impeller turn freely by hand Yes No Condition of equipment Good Fair Poor Condition of cable jacket Good Fair Poor Resistance of cable jacket Good Fair Poor Resistance of cable and pump motor measured at pump control Red Black Ohms Red White Ohms White Black Ohms Resistance of Ground Circuit between Control Panel and outside of pump Ohms MEG Ohms check of insulation Red to Ground White to Gr...

Страница 18: ...ction Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 FINAL CHECK Is pump seated on discharge properly Check for leaks Does check valve s operate properly Flow Does station appear to operate at proper rate Pump down time Noise level High Medium Low Comments Equipment difﬁculties during start up MANUALS Has opera...

Страница 19: ...E CITY STATE ZIP MODEL NO SERIAL NO PART NO BRAND IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and return to Crane Pumps Systems Inc Warranty Service Group If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor ...

Страница 20: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA OHIO 45356 U S A FOLD HERE AND TAPE DO NOT STAPLE PLACE STAMP HERE ...

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