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SECTION B: GENERAL INFORMATION

B-1) To the Purchaser:

 

Congratulations! You are the owner of one of the fi nest pumps 
on the market today. CP&S pumps are products engineered 
and manufactured of high quality components. Over one 
hundred years of pump building experience along with a 
continuing quality assurance program combine to produce a 
pump which will stand up to the toughest applications. This 
manual will provide helpful information concerning installation, 
maintenance, and proper service guidelines.

B-2) Receiving:

 

Upon receiving the pump, it should be inspected for damage 
or shortages. If damage has occurred, fi le a claim immediately 
with the company that delivered the pump. If the manual 
is removed from the packaging, do not lose or misplace.

B-3) Storage:
Short Term-

 CP&S Pumps are manufactured for effi cient 

performance following short inoperative periods in storage. 
For best results, pumps can be retained in storage, as factory 
assembled, in a dry atmosphere with constant temperatures 
for up to six (6) months. Long Term- Any length of time 
exceeding six (6) months, but not more than twenty-four (24) 
months. The unit should be stored in a temperature controlled 
area, a roofed over walled enclosure that provides protection 
from the elements (rain, snow, wind-blown dust, etc.), and 
whose temperature can be maintained b40 deg. F 
and +120 deg. F. (4.4 - 49°C). Pump should be stored in its 
original shipping container. On initial start up, rotate impeller 
by hand to assure seal and impeller rotate freely. If it is 
required that the pump be installed and tested before the long 
term storage begins, such installation will be allowed provided:

1.)  The pump is not installed under water for more than
 

one (1) month.

2.)  Immediately upon satisfactory completion of the test,
 

the pump is removed, thoroughly dried, repacked in the

 

original shipping container, and placed in a temperature

 

controlled storage area.

B-4) Service Centers:

 

For the location of the nearest Barnes Service Center, check 
your Barnes representative or Crane Pumps & Systems, Inc., 
Service Department in Piqua, Ohio, telephone (937) 778-8947 
or Crane Pumps & Systems Canada, in Brampton, Ontario, 
(905) 457-6223.

SECTION C: INSTALLATION

C-1) Location:

 

These pumping units are self-contained and are recommended 
for use in a sump, lift station or basin. The sump, lift station or 
basin shall be vented in accordance with local plumbing codes. 
This pump is designed to pump sewage, effl uent, or other 
nonexplosive or noncorrosive wastewater. and shall 

NOT

 be 

installed in locations classifi ed as hazardous in accordance 
with the National Electrical Code (NEC), ANSI/NFPA 70 or the 
Canadian Electrical Code (CEC). Never install the pump in a 
trench, ditch or hole with a dirt bottom; the legs will sink into the 
dirt and the suction will become plugged. 

C-1.1) Submergence:

It is recommended that the pump be operated in the submerged 
condition and the sump liquid level should never be less than 
10 inches above the pump bottom (see Fig. 1).

 

C-2) Discharge:

Discharge piping should be as short as possible. Both a check 
valve and a shut-off valve are recommended for each pump 
being used. The check valve is used to prevent backfl ow 
into the sump. Excessive backfl 

ow can cause fl ooding 

and/or damage to the pump. The shut-off valve is used to 
stop system fl ow during pump or check valve servicing.

Barnes Pumps supplies a Stainless Rail Package and also 
a variety of break-away fi tting discharge systems designed 
to allow the submersible wastewater pump to be installed or 
removed without requiring personnel to enter the wet well. 
Contact your local Barnes Pumps distributor for complete 
details.

Stainless Rail Package (Not Shown) - The package system 
comes complete and ready to place into the ground as outlined 
in the project specifi cations. The moveable portion of the Break 
Away Fitting (BAF), check valve, piping and guide bracket 
comes assembled on the pump along with the lifting cord. 
Insert pump bracket and moveable portion of BAF into the 
guide channel and lower pump into basin 

(DO NOT DROP)

Now connect power and control cords to the junction box or 
control panel depending on system design.
 

C-3) Liquid Level Controls:

The level controls are to be supported by a mounting bracket that 
is attached to the sump wall, cover or junction box. Cord grips 
are used to hold the cords in place on the mounting bracket. 
The control level can be changed by loosening the grip and 
adjusting the cord length as per the plans and specifi cations. 
Be certain that the level controls cannot hang up or foul in it’s 
swing and that the pump is completely submerged when the 
level control is in the “Off” mode.

Figure 2 shows a typical installation for 1 phase 120 volt 
pump with piggy-back plug for manual and automatic 
operation.

FIGURE 1

Содержание BARNES SE51HT Series

Страница 1: ...duct improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 111124 Rev L Series SE51HT 5HP 1750RPM 60 Hz Single Seal High Temperatu...

Страница 2: ...EXPLODED VIEW Fig 16 14 PARTS LIST 15 RETURNED GOODS POLICY 15 WARRANT 16 START UP REPORT 17 18 WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER SEAL TOOL KIT see parts list PRESSURE GAUGE KIT see parts list Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark of Crane Pumps Sy...

Страница 3: ...ert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturers ...

Страница 4: ...ER BEARING Design Single Row Ball Oil Lubricated Load Radial Thrust MOTOR Design NEMA L Single phase Torque Curve Oil Filled Squirrel Cage Induction Insulation Class F SINGLE PHASE Split Phase Includes overload protection in motor OPTIONAL EQUIPMENT Inlet Strainer 3 4 Spherical Soilds handling with optional inlet strainer SECTION A PUMP SPECIFICATIONS inches mm IMPORTANT 1 PUMP MAY BE OPERATED DRY...

Страница 5: ...lift station or basin The sump lift station or basin shall be vented in accordance with local plumbing codes This pump is designed to pump sewage effluent or other nonexplosive or noncorrosive wastewater and shall NOT be installed in locations classified as hazardous in accordance with the National Electrical Code NEC ANSI NFPA 70 or the Canadian Electrical Code CEC Never install the pump in a tre...

Страница 6: ...and Control Cords The cord assembly mounted to the pump must not be modified in any way except for shortening to a specific application Any splice between the pump and the control panel must be made in accordance with all applicord electric codes It is recommended that a junction box if used be mounted outside the sump or be of at least Nema 4 EEMAC 4 construction if located within the wet well DO...

Страница 7: ...3 2 Insulation Test Before the pump is put into service an insulation megger test should be performed on the motor The resistance values ohms as well as the voltage volts and current amps should be recorded on the start up report D 3 3 Pump Down Test After the pump has been properly wired and lowered into the basin sump or lift station it is advisable to check the system by filling with liquid and...

Страница 8: ...oil level and inspect joints for air bubbles For sealed areas below the oil level leaks will seep oil If after five minutes the pressure is still holding constant and no bubbles oil seepage is observed slowly bleed the pressure and remove the gauge assembly If the pressure does not hold then the leak must be located and repaired F 1 4 Replacing Oil Motor Housing Set unit upright and refill with ne...

Страница 9: ...Face Clean and oil seal cavity in seal plate 5 Make sure the stationary member is in straight Slide a bullet see parts list seal tool kit over motor shaft Lightly oil DO NOT use grease shaft bullet and inner surface of bellows on rotating member 28b see Figure 9 With lapped surface of rotating member 28b facing inward toward stationary member slide rotating member over bullet and onto shaft using ...

Страница 10: ... and motor shaft squarely into the seal plate 5 until bearing seats on the bottom Place stator over rotor lining up motor bolts with holes in seal plate 5 Torque motor tie bolts to 17 in lbs Set square ring 27 in groove on seal plate 5 F 4 3 Wiring Connections Check power cables 16 for cracks or damage and replace if required see Figure 12 Make internal wiring connections which are independent of ...

Страница 11: ...ructions G 2 PART NUMBER The part number consists of a six 6 digit number which ap pears in the catalog A one or two letter suffix may follow this number to designate the design configuration This number is used for ordering and obtaining information G 3 MODEL NUMBER This designation consists of numbers and letters which rep resent the discharge size series horsepower motor phase and voltage speed...

Страница 12: ...eller for freedom of operation security and condition Clean impeller and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as...

Страница 13: ...13 FIGURE 15 SE HT High Temp Series Single Seal ...

Страница 14: ...14 FIGURE 16 SE HT High Temp Series Single Seal ...

Страница 15: ...51 224 O ring 21 1 103584 Terminal Block 1 Phase 22 1 105111 Ground Wire Assembly 23 1 016660 Screw Self Tapping 8 32 x 375 Lg 24 1 085326 Retaining Ring Included with motor 25 1 017414 Bearing 26 4 1 135 1 Cap Screw 5 16 18 x 1 75 Lg Stainless 27 1 027269 Square Ring 28 1 005080 Shaft Seal Carbon Ceramic Buna N 33 1 084346TH Impeller Cast Iron 5 00 Dia 36 1 027344 Gasket 39 1 014270 Pipe Plug 375...

Страница 16: ...rformance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUAT...

Страница 17: ...ent To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pump...

Страница 18: ...Notes ...

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