Crane BARNES SE51HT Series Скачать руководство пользователя страница 12

12

TROUBLE SHOOTING

CAUTION !

 Always disconnect the pump from the electrical power source before handling.

If the system fails to operate properly, carefully read instructions and perform maintenance recommendations.
If operating problems persist, the following chart may be of assistance in identifying and correcting them:

MATCH “CAUSE” NUMBER WITH CORRELATING “CORRECTION” NUMBER

.

NOTE:

 Not all problems and corrections will apply to each pump model.

PROBLEM

CAUSE

CORRECTION

Pump will not run

1.

 Poor electrical connection, blown fuse, 

tripped breaker or other interruption of power, 
improper power supply.

2.

 Motor or switch inoperative (to isolate 

cause, go to manual operation of pump).

2a.

 Float movement restricted.

2b.

 Switch will not activate pump or is defective.

2c.

 Defective motor

3.

 Insuffi cient liquid level.

1. Check all electrical connections for 
security. Have electrician measure current 
in motor leads, if current is within ±20% 
of locked rotor Amps, impeller is probably 
locked. If current is 0, overload may be 
tripped. Remove power, allow pump to cool, 
then recheck current.
2a. Reposition pump or clean basin as 
required to provide adequate clearance for 
fl oat.
2b. Disconnect level control. Set ohmmeter 
for a low range, such as 100 ohms full scale 
and connect to level control leads. Actuate 
level control manually and check to see that 
ohmmeter shows zero ohms for closed switch 
and full scale for open switch. (Float Switch).
2c. Check winding insulation (Megger Test) 
and winding resistance. If check is outside 
of range, dry and recheck. If still defective, 
replace per service instructions.
3. Make sure liquid level is at least equal to 
suggested turn-on point.
4. Recheck all sizing calculations to 
determine proper pump size.
5. Check discharge line for restrictions, 
including ice if line passes through or into 
cold areas.
6. Remove and examine check valve for 
proper installation and freedom of operation.
7. Open valve.
8. Check impeller for freedom of operation, 
security and condition. Clean impeller and 
inlet of any obstruction.
9. Loosen union slightly to allow trapped air 
to escape.Verify that turn-off level of switch 
is set so that the suction is always fl ooded. 
Clean vent hole.
10. Check rotation. If power supply is three 
phase, reverse any two of three power supply 
leads to ensure proper impeller rotation..
11. Repair fi xtures as required to eliminate 
leakage.
12. Check pump temperature limits & fl uid 
temperature.
13. Replace portion of discharge pipe with 
fl exible connector.
14. Turn to automatic position.
15. Check for leaks around basin inlet and 
outlets.

Pump will not turn off

2a. Float movement restricted.
2b. Switch will not activate pump or is defective.
4. Excessive infl ow or pump not properly sized 
for application.
9. Pump may be airlocked
14. H-O-A switch on panel is in “HAND” position

Pump hums but does not run

1. Incorrect voltage
8. Impeller jammed or loose on shaft, worn or 
damaged, impeller cavity or inlet plugged.

Pump delivers insuffi cient capacity

1. Incorrect voltage.
4. Excessive infl ow or pump not properly sized 
for application.
5. Discharge restricted.
6. Check valve stuck closed or installed backwards.
7. Shut-off valve closed.
8. Impeller jammed or loose on shaft, worn or 
damaged, impeller cavity or inlet plugged.
9. Pump may be airlocked.
10. Pump running backwards

Pump cycles too frequently or runs 
periodically when fi xtures are not in use

6. Check valve stuck closed or installed 
backwards.
11. Fixtures are leaking.
15. Ground water entering basin.

Pump shuts off and turns on indepen-
dent of switch, (trips thermal overload 
protector). 

CAUTION!

  Pump may start 

unexpectedly. Disconnect power supply.

1. Incorrect voltage.
4. Excessive infl ow or pump not properly sized 
for application.
8. Impeller jammed, loose on shaft, worn or 
damaged, impeller cavity or inlet plugged.
12. Excessive water temperature. 
(internal protection only)

Pump operates noisily or vibrates 
excessively

2c. Worn bearings, motor shaft bent.
5. Debris in impeller cavity or broken impeller
10. Pump running backwards
13. Piping attachments to buiding structure too 
rigid or too loose.

Содержание BARNES SE51HT Series

Страница 1: ...duct improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 111124 Rev L Series SE51HT 5HP 1750RPM 60 Hz Single Seal High Temperatu...

Страница 2: ...EXPLODED VIEW Fig 16 14 PARTS LIST 15 RETURNED GOODS POLICY 15 WARRANT 16 START UP REPORT 17 18 WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER SEAL TOOL KIT see parts list PRESSURE GAUGE KIT see parts list Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark of Crane Pumps Sy...

Страница 3: ...ert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturers ...

Страница 4: ...ER BEARING Design Single Row Ball Oil Lubricated Load Radial Thrust MOTOR Design NEMA L Single phase Torque Curve Oil Filled Squirrel Cage Induction Insulation Class F SINGLE PHASE Split Phase Includes overload protection in motor OPTIONAL EQUIPMENT Inlet Strainer 3 4 Spherical Soilds handling with optional inlet strainer SECTION A PUMP SPECIFICATIONS inches mm IMPORTANT 1 PUMP MAY BE OPERATED DRY...

Страница 5: ...lift station or basin The sump lift station or basin shall be vented in accordance with local plumbing codes This pump is designed to pump sewage effluent or other nonexplosive or noncorrosive wastewater and shall NOT be installed in locations classified as hazardous in accordance with the National Electrical Code NEC ANSI NFPA 70 or the Canadian Electrical Code CEC Never install the pump in a tre...

Страница 6: ...and Control Cords The cord assembly mounted to the pump must not be modified in any way except for shortening to a specific application Any splice between the pump and the control panel must be made in accordance with all applicord electric codes It is recommended that a junction box if used be mounted outside the sump or be of at least Nema 4 EEMAC 4 construction if located within the wet well DO...

Страница 7: ...3 2 Insulation Test Before the pump is put into service an insulation megger test should be performed on the motor The resistance values ohms as well as the voltage volts and current amps should be recorded on the start up report D 3 3 Pump Down Test After the pump has been properly wired and lowered into the basin sump or lift station it is advisable to check the system by filling with liquid and...

Страница 8: ...oil level and inspect joints for air bubbles For sealed areas below the oil level leaks will seep oil If after five minutes the pressure is still holding constant and no bubbles oil seepage is observed slowly bleed the pressure and remove the gauge assembly If the pressure does not hold then the leak must be located and repaired F 1 4 Replacing Oil Motor Housing Set unit upright and refill with ne...

Страница 9: ...Face Clean and oil seal cavity in seal plate 5 Make sure the stationary member is in straight Slide a bullet see parts list seal tool kit over motor shaft Lightly oil DO NOT use grease shaft bullet and inner surface of bellows on rotating member 28b see Figure 9 With lapped surface of rotating member 28b facing inward toward stationary member slide rotating member over bullet and onto shaft using ...

Страница 10: ... and motor shaft squarely into the seal plate 5 until bearing seats on the bottom Place stator over rotor lining up motor bolts with holes in seal plate 5 Torque motor tie bolts to 17 in lbs Set square ring 27 in groove on seal plate 5 F 4 3 Wiring Connections Check power cables 16 for cracks or damage and replace if required see Figure 12 Make internal wiring connections which are independent of ...

Страница 11: ...ructions G 2 PART NUMBER The part number consists of a six 6 digit number which ap pears in the catalog A one or two letter suffix may follow this number to designate the design configuration This number is used for ordering and obtaining information G 3 MODEL NUMBER This designation consists of numbers and letters which rep resent the discharge size series horsepower motor phase and voltage speed...

Страница 12: ...eller for freedom of operation security and condition Clean impeller and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as...

Страница 13: ...13 FIGURE 15 SE HT High Temp Series Single Seal ...

Страница 14: ...14 FIGURE 16 SE HT High Temp Series Single Seal ...

Страница 15: ...51 224 O ring 21 1 103584 Terminal Block 1 Phase 22 1 105111 Ground Wire Assembly 23 1 016660 Screw Self Tapping 8 32 x 375 Lg 24 1 085326 Retaining Ring Included with motor 25 1 017414 Bearing 26 4 1 135 1 Cap Screw 5 16 18 x 1 75 Lg Stainless 27 1 027269 Square Ring 28 1 005080 Shaft Seal Carbon Ceramic Buna N 33 1 084346TH Impeller Cast Iron 5 00 Dia 36 1 027344 Gasket 39 1 014270 Pipe Plug 375...

Страница 16: ...rformance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUAT...

Страница 17: ...ent To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pump...

Страница 18: ...Notes ...

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