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Please Read This Before Installing Or Operating Pump. 
This information is provided for 

SAFETY and to PREVENT 

EQUIPMENT PROBLEMS

. To help recognize this information, 

observe the following symbols:

IMPORTANT!

 Warns about hazards that can result 

in personal injury orIndicates factors concerned with 
assembly, installation, operation, or maintenance which 
could result in damage to the machine or equipment if 
ignored.

CAUTION !

 Warns about hazards that can or will cause minor 

personal injury or property damage if ignored. Used with symbols 
below.

WARNING !

  Warns about hazards that can or will cause serious 

personal injury, death, or major property damage if ignored. Used 
with symbols below.

Only quali

fi

 ed personnel should install, operate and repair 

pump. Any wiring of pumps should be performed by a quali

fi

 ed 

electrician.  

WARNING ! -

 To reduce risk of electrical shock, pumps 

and control panels must be properly grounded in 
accordance with the National Electric Code (NEC) or the 
Canadian Electrical Code (CEC) and all applicable state, 
province, local codes and ordinances. 

WARNING! -

 To reduce risk of electrical shock, always 

disconnect the pump from the power source before 
handling or servicing. Lock out power and tag.

Prevent large articles of clothing, large amounts of chemicals, 
other materials or substances such as are uncommon in domestic 
sewage from entering the system.

During power black-outs, minimize water consumption at the 
home(s) to prevent sewage from backing up into the house.

Always keep the shut-off valve completely open when system is 
in operation (unless advised otherwise by the proper authorities). 
Before removing the pump from the basin, be sure to close the 
shut-off valve. (This prevents back

fl

 ow from the pressure sewer.)

Keep the control panel locked or con

fi

 ned to prevent unauthorized 

access to it.

If the pump is idle for long periods of time, it is advisable to start the 
pump occasionally by adding water to the basin.

CAUTION! 

Pumps build up heat and pressure 

during operation-allow time for pumps to cool 
before handling or servicing. 

WARNING!

 - 

DO NOT

 pump hazardous materials 

(

fl

 ammable, caustic, etc.) unless the pump is speci

fi

 cally 

designed and designated to handle them.

Do not block or restrict discharge hose, as discharge hose may 
whip under pressure. 

WARNING! - DO NOT

 wear loose clothing that may 

become entangled in the impeller or other moving parts. 

WARNING! - 

Keep clear of suction and discharge 

openings. DO NOT insert 

fi

 ngers in pump with power 

connected.

Make sure lifting handles are securely fastened each time before 
lifting. Do not operate pump without safety devices in place. 
Always replace safety devices that have been removed during 
service or repair.

Do not exceed manufacturers recommendation for maximum 
performance, as this could cause the motor to overheat.

Secure the pump in its operating position so it can not tip over, 
fall or slide.

Cable should be protected at all times to avoid punctures, cut, 
bruises and abrasions - inspect frequently. 

Never handle connected power cords with wet hands.

To reduce risk of electrical shock, all wiring and junction 
connections should be made per the NEC or CEC 
and applicable state or province and local codes. 
Requirements may vary depending on usage and 
location.

Submersible Pumps are not approved for use in 
swimming pools, recreational water installations, 
decorative fountains or any installation where human 
contact with the pumped 

fl

 uid is common.

Do not remove cord and strain relief. Do not connect conduit to 
pump. 

Products Returned Must Be Cleaned, Sanitized, Or 
Decontaminated As Necessary Prior To Shipment, To 
Insure That Employees Will Not Be Exposed To Health 
Hazards In Handling Said Material. All Applicable Laws 
And Regulations Shall Apply.
 
Bronze/brass and bronze/brass 

fi

 tted pumps may contain 

lead levels higher than considered safe for potable water 
systems. Lead is known to cause cancer and birth 
defects or other reproductive harm. Various government 
agencies have determined that leaded copper alloys 
should not be used in potable water applications. For 
non-leaded copper alloy materials of construction, please 
contact factory. 

IMPORTANT! -

 Crane Pumps & Systems, Inc. is not 

responsible for losses, injury, or death resulting from a 
failure to observe these safety precautions, misuse or 
abuse of pumps or equipment.

SAFETY FIRST!

Hazardous 

fl

 uids can 

cause 

fi

 re or explo-

sions, burnes or death 
could result.

Extremely hot - Severe 
burnes can occur on contact.

Biohazard can cause 
serious personal injury.

Hazardous 

fl

 uids can Hazard-

ous pressure, eruptions or ex-
plosions could cause personal 
injury or property damage.

Rotating machinery
Amputation or severe 
laceration can result.

Hazardous voltage can 
shock, burn or cause death.

Other brand and product names are trademarks or registered trademarks of their respective holders.
® Barnes is a registered trademark of Crane Pumps & Systems, Inc.
 2002, 2003, 4/04, 5/04, 4/05, 12/05, 1/06, 9/06, 11/06, 2/07   

 

 

 

 

Alteration Rights Reserved

Содержание Barnes PGPH Series

Страница 1: ...Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 131469 Rev E Series PGPP PGPH 2 HP 3450 RPM 60 Hz High Flow and High Head INSTALLATION MANUAL Submersible Grinder Pump Professional Plumbing M...

Страница 2: ...ING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Make sure lifting handles are securely fastened each time before lifting Do not operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Do not exceed manufacturers recommendation for maximum performance as this could cause the motor ...

Страница 3: ...nder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical power If electrical power se...

Страница 4: ... N Hardware 300 series stainless steel CORD ENTRY 30 Ft 9 1m 15 Ft 4 5m Cord on Compact series CC CE CT Custom Molded Quick Connected for sealing and strain relief CORD CSA UL Approved 12 3 12 5 Type SOW SPEED 3450 RPM 60Hz nominal UPPER BEARING Design Single Row Ball Oil Lubricated Load Radial LOWER BEARING Design Single Row Ball Oil Lubricated Load Radial Thrust MOTOR Design NEMA L Single phase ...

Страница 5: ...at 10 voltage at motor Recommended Breaker Heater Sizes Pump Model HP Phase Volts Breaker Size All PGP Series Pumps 2 1 240 25 AMP The nameplate is located on top of the pump This contains the pumps part number horsepower voltage phase and serial number as well as other information The start up form located in the back of this manual contains a place to record this data The information should be r...

Страница 6: ...bowline knot where shown per the directions provided Steps 1 through 5 On the CT Not Shown series tie bowline knot on the eyebolt On the L and AUE series tie bowline knot on the lifting handle See Fig 1 FIGURE 1 ...

Страница 7: ...on Ontario Canada 905 457 6223 INSTALLATION Location The pump is designed with pipe legs to keep a minimum of 3 inch clearance THIS PUMP MUST BE INSTALLED WITH A MINIMUM OF 3 INCHES CLEARANCE UNDER THE PUMP FOR THE ENTRANCE OF SEWAGE SOLIDS Discharge Assemble discharge piping or hose assembly whichever is required by your application to the pump Discharge piping should be as short as possible Both...

Страница 8: ... female end of cord plug into housing bore aligning alignment mark with hole in terminal block see Figure 4 Tighten bolts on compression flange until flush with motor housing FIGURE 4 OGV L Single phase 240 Volt AC 60Hz L Series 12 3 SOW FIGURE 5 ...

Страница 9: ...d freedom of operation 7 Open valve 8 Check cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eliminate l...

Страница 10: ...10 FIGURE 6 ...

Страница 11: ...10395SD Seal outer Silicon Carbide STD 22 A R Permatex Sealent 2C 23 1 016079 Shim set 24 3 Qts 029034 Cooling Oil Mtr Housing 25 1 095368 Square Ring 26 4 1 300 1 Screw 5 16 18 x 1 25 SS ITEM QTY PART NO DESCRITION 28 1 061143 Retaining Ring 29 1 Q10 36 E4 Ball Bearing Lower 31 1 108368A Motor 2HP 240 Volt 1 Phase w capacitors Ground wire Supplied with Upper Bearing 31A 1 115327A RC Capacitor Run...

Страница 12: ...Notes ...

Страница 13: ...PXVW EH VLJQHG E RXU DXWKRUL HG UHSUHVHQWDWLYH XH WR LQDFFXUDFLHV LQ HOG WHVWLQJ LI D FRQÀ LFW DULVHV EHWZHHQ WKH UHVXOWV RI HOG WHVWLQJ FRQGXFWHG E RU IRU XVHU DQG ODERUDWRU WHVWV FRUUHFWHG IRU HOG SHUIRUPDQFH WKH ODWWHU VKDOO FRQWURO 5 200 1 7 216 25 63 33 7 216 25 7 26 5 68 7 1 520 6 67 06 1 6 6 1 9 8 7 216 21 8 7 6 21 285 67 9 3 5 1 1 38 6 1 8675 1 250 7 21 68 5 200 1 7 216 2 127 2167 787 55 1...

Страница 14: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Страница 15: ...__ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid le...

Страница 16: ... OHYHO FRQWUROV LQVWDOOHG DZD IURP WXUEXOHQFH 6BBB 12BBB V OHYHO FRQWURO RSHUDWLQJ SURSHUO 6BBB 12BBB V SXPS IXOO VXEPHUJHG GXULQJ RSHUDWLRQ 6BBB 12BBB ROORZ XS RUUHFWLYH FWLRQ 5HTXLUHG 6BBB 12BBB GGLWLRQDO RPPHQWV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB...

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