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START-UP REPORT

General Information

Pump Owner’s Name: __________________________________________________________
Address: ____________________________________________________________________
Location of Installation: _________________________________________________________
Contact Person: __________________________________Phone: _______________________
Purchased From:   _____________________________________________________________

Nameplate Data

Pump Model #:  ___________________ Serial #: _____________________________________
Part #:  __________________________ Impeller Diameter:  ____________________________
Voltage: _________Phase: _____ Ø  

Hertz:  ____________Horsepower:  _______________

Full Load Amps: ___________________ Service Factor Amps: __________________________
Motor Manufacturer:  ___________________________________________________________

Controls

Control panel manufacturer:  _____________________________________________________
Model/Part number: ____________________________________________________________
Number of pumps operated by control panel: ________________________________________
Short circuit protection?   YES___   NO___ 

Type: _________________________________

Number and size of short circuit device(s): ___________   Amp rating:  ___________________
Overload Type:  _____________ Size: ______________   Amp rating:  ___________________
Do protection devices comply with pump and motor Amp rating?   YES___   NO___
Are all electrical and panel entry connections tight?   YES___   NO___
Is the interior of the panel dry?   YES___   NO___
Liquid level Control Brand and Model: ______________________________________________

Pre-Startup

All Pumps

Type of equipment:   NEW___   REBUILT___   USED___
Condition of equipment at Start-Up:   DRY___   WET___   MUDDY___
Was Equipment Stored?   YES___   NO___ 

Length of Storage:  ______________________

Liquid being pumped:  __________________   Liquid Temperature:  _____________________
Supply Voltage/Phase/Frequency matches nameplate?   YES___   NO___
Shaft turns freely?   YES___   NO___ 
Direction of rotation veri

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 ed for 3Ø motors?   YES___   NO___

Debris in piping or wet well?   YES___   NO___
Debris removed in your presence?   YES___   NO___
Pump case/wet well 

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 lled with liquid before startup?   YES___   NO___ 

Is piping properly supported?   YES___   NO___

Non-Submersible Pumps

Is base plate properly installed / grouted?   YES___   NO___   N/A___
Coupling Alignment Veri

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 ed per I&O Manual?   YES___   NO___   N/A___

Grease Cup/Oil Reservoir Level checked?   YES___   NO___   N/A___

A Crane Co. Company

Содержание Barnes PGPH Series

Страница 1: ...Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 131469 Rev E Series PGPP PGPH 2 HP 3450 RPM 60 Hz High Flow and High Head INSTALLATION MANUAL Submersible Grinder Pump Professional Plumbing M...

Страница 2: ...ING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Make sure lifting handles are securely fastened each time before lifting Do not operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Do not exceed manufacturers recommendation for maximum performance as this could cause the motor ...

Страница 3: ...nder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical power If electrical power se...

Страница 4: ... N Hardware 300 series stainless steel CORD ENTRY 30 Ft 9 1m 15 Ft 4 5m Cord on Compact series CC CE CT Custom Molded Quick Connected for sealing and strain relief CORD CSA UL Approved 12 3 12 5 Type SOW SPEED 3450 RPM 60Hz nominal UPPER BEARING Design Single Row Ball Oil Lubricated Load Radial LOWER BEARING Design Single Row Ball Oil Lubricated Load Radial Thrust MOTOR Design NEMA L Single phase ...

Страница 5: ...at 10 voltage at motor Recommended Breaker Heater Sizes Pump Model HP Phase Volts Breaker Size All PGP Series Pumps 2 1 240 25 AMP The nameplate is located on top of the pump This contains the pumps part number horsepower voltage phase and serial number as well as other information The start up form located in the back of this manual contains a place to record this data The information should be r...

Страница 6: ...bowline knot where shown per the directions provided Steps 1 through 5 On the CT Not Shown series tie bowline knot on the eyebolt On the L and AUE series tie bowline knot on the lifting handle See Fig 1 FIGURE 1 ...

Страница 7: ...on Ontario Canada 905 457 6223 INSTALLATION Location The pump is designed with pipe legs to keep a minimum of 3 inch clearance THIS PUMP MUST BE INSTALLED WITH A MINIMUM OF 3 INCHES CLEARANCE UNDER THE PUMP FOR THE ENTRANCE OF SEWAGE SOLIDS Discharge Assemble discharge piping or hose assembly whichever is required by your application to the pump Discharge piping should be as short as possible Both...

Страница 8: ... female end of cord plug into housing bore aligning alignment mark with hole in terminal block see Figure 4 Tighten bolts on compression flange until flush with motor housing FIGURE 4 OGV L Single phase 240 Volt AC 60Hz L Series 12 3 SOW FIGURE 5 ...

Страница 9: ...d freedom of operation 7 Open valve 8 Check cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eliminate l...

Страница 10: ...10 FIGURE 6 ...

Страница 11: ...10395SD Seal outer Silicon Carbide STD 22 A R Permatex Sealent 2C 23 1 016079 Shim set 24 3 Qts 029034 Cooling Oil Mtr Housing 25 1 095368 Square Ring 26 4 1 300 1 Screw 5 16 18 x 1 25 SS ITEM QTY PART NO DESCRITION 28 1 061143 Retaining Ring 29 1 Q10 36 E4 Ball Bearing Lower 31 1 108368A Motor 2HP 240 Volt 1 Phase w capacitors Ground wire Supplied with Upper Bearing 31A 1 115327A RC Capacitor Run...

Страница 12: ...Notes ...

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Страница 14: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Страница 15: ...__ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid le...

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