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7

 

WARNING!  Level control used within the hazardous

 

location, must be in an intrinsically safe control  

 

circuit suitable for use in Class 1, Division 1, Groups  

 

C&D, Hazardous Locations.

B-3) Liquid Level Controls: 

It is recommended to use a liquid level control system that allows 

the on and off point to be separated by at least twelve inches. 

An additional set point (lag point) should be incorporated with an 

alternator switching system for a duplex (two pump) station. A high 

level alarm may be required to alert maintenance personnel that 

there is a high water situation in the wet well should the output of 

the pump station drop below the inflow rate. A low level cut off may 

be installed to provide system shutdown if the main level control 

system malfunctions. The off point should be positioned so that the 

liquid level never drops below the minimum continuous duty point 

for the pump shown in figure 1.

B-4.1) Electrical Connections:

WARNING! - All model pumps and 

control panels must be properly 

grounded per the NATIONAL 

ELECTRIC CODE or CANADIAN 

ELECTRIC CODE, State, Province and 

local codes. Improper grounding voids 

warranty.

B-4) Power/Control Cord:

 

The power/control cord used with pump has a patent pending 

“quick disconnect” feature that allows the cord to be easily 

attached and disconnected at the pump. The maximum amperage 

rating for the cord is cast in the top of the cast stainless mounting 

plate. The voltage connection for the motor is determined by the 

cord assembly used. Low voltage cords (208 & 230 Volt) utilize 

a molded quick connect plug that is colored black. High voltage 

cords (460 & 575 Volt) utilize a molded quick connect cord that 

is colored orange. 

It is important to verify that the cord being 

used is rated for the nameplate voltage and amperage rating 

shown on the pump nameplate.

 

Refer to Chart on page 7.

 No 

internal wiring adjustments are necessary for dual and tri-voltage 

pumps. All jumper connections to set the proper voltage are made 

by the cord plug itself.

A flat alignment mark is molded into the plug and mating socket on 

the pump. These should be used as a visual indication as to the 

correct orientation of the plug. Insert the plug into the pump and 

install the two 12 mm socket head cap screws into the clamping 

plate. Slowly tighten the two screws alternating back and forth until 

the clamping plate is drawn down flush to the top of the cord boss 

on the pump. The two screws should be torqued until the plate is 

down to a point where 

metal to metal

 contact is made between 

the stainless steel plate and pump housing. (See Fig. 2)

The cord assembly mounted to the pump must not be modified 

in any way except for shortening to a specific 

application.  Any 

splice between the pump and the control panel must be 

made in accordance with all applicable electric codes.  It is 

recommended that a junction box with seal fittings (if used) 

be mounted outside the sump or be of at least 

Nema 7 

explosion proof construction if located within the wet well.  A listed 

water and vapor tight seal fitting 

MUST

 be used in conduit leaving 

the wet well to prevent moisture and gasses from reaching the 

control panel.  Prior to installation, the pump power cable should 

be inspected for nicks or damage.  If damaged, the cord should be 

replaced before installation.

CORD CLAMPING PLATE SHOULD BE DRAWN METAL 

TO METAL (50FT/LBS BOLT TORQUE).  IF A GAP EXISTS 

CONTINUE TO TIGHTEN BOLTS.  DO NOT USE ANY TYPE OF 

SEALANT OR GREASE ON THE CORD ENTRY.

 

DO NOT USE THE POWER CORD TO LIFT PUMP.

B-4.1) Electrical Connections:

When the electrical connections are made, the lead wires from the 

power cable should be stripped so that the ground wire is at least 

two inches longer than the power leads. This will ensure that if the 

cable is inadvertently pulled out of the connection point, the ground 

wire will be the last lead to break the circuit.

B-4.2) Wire Size:

 

If additional cable is required consult a qualified electrician for 

proper wire size. Voltage drop due to wire resistance between the 

pump and power connection point should be limited to 3% 

when additional cable is added.

WARRANTY NOTE: 

Both the temperature sensor and moisture detection 

system must be connected to the motor circuitry 

such that the motor will be de-energized or sound 

alarm if excessive motor temperatures are reached 

and/or if water is detected in the seal chamber and/or 

motor chamber. Failure to have the above mentioned

              systems installed and operative, nullifies warranty.

FIGURE 2b

FIGURE 2a

Содержание BARNES BLADE XGV

Страница 1: ...t prior written notification 420 Third Street 83 West Drive Brampton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 141182 Rev G BLADE XGV Vertical Discharge 3 7 5HP 3450RPM BLADE XGVH Horizontal Discharge 3 7 5HP 3450RPM BLADE XGVHH Horizontal Discharge 7 5 10HP 3450RPM 18 Frame Explosion Proof Class 1 Div...

Страница 2: ...NG 18 BLADE XGV XGVH XGVHH CROSS SECTIONS Fig 9 10 EXPLODED VIEWS Fig 11 12 19 20 PARTS LISTS 21 23 WARRANTY 25 RETURNED GOODS POLICY 26 WARRANTY REGISTRATION 26 START UP REPORT 27 28 Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark of Crane Pumps Systems Inc 1995 1997 1998 1 2004 4 05 1 06 3 06 9 06 12 06 2 07 Alter...

Страница 3: ...nsert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturer...

Страница 4: ... Barnes UltraGRIND grinder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical power ...

Страница 5: ... blown dust etc and whose temperature can be maintained between 40 F and 120 F 4 4 49 C Pump should be stored in its original shipping container On initial start up rotate impeller by hand to assure seal and impeller rotate freely If it is required that the pump be installed and tested before the long term storage begins such installation will be allowed provided 1 The pump is not installed under ...

Страница 6: ...DOUS LOCATIONS and require a non sparking break away fitting Failure to use the non sparking BAF voids warranty BARNES Pumps manufactures a break away fit dis charge system designed to allow the submersible waste water pump to be installed or removed without requiring personnel to enter the wet well Place the Break Away Fitting 9BAF in position Temporarily secure the guide rails in the upper mount...

Страница 7: ...tion of the plug Insert the plug into the pump and install the two 12 mm socket head cap screws into the clamping plate Slowly tighten the two screws alternating back and forth until the clamping plate is drawn down flush to the top of the cord boss on the pump The two screws should be torqued until the plate is down to a point where metal to metal contact is made between the stainless steel plate...

Страница 8: ...8 4 18 4 1 12 02 38 230 G 29 9 131 2 1 66 XGV50N2 141344 5 0 208 3 60 3450 J 17 8 1 0 85 4 125496 12 4 18 4 86 02 75 230 16 0 95 2 460 8 0 47 6 125497 12 4 18 4 86 02 3 00 XGV5052 141346 5 0 575 3 60 3450 J 6 4 1 0 38 1 125497 12 4 18 4 86 02 4 34 XGV75N2 141347 7 5 208 3 60 3450 M 28 0 1 0 173 9 125496 12 4 18 4 86 02 40 230 28 2 201 0 460 14 1 100 5 125497 12 4 18 4 86 02 1 58 XGV7552 141349 7 5...

Страница 9: ...2 1 66 XGVH50N2 141355 5 0 208 3 60 3450 J 17 8 1 0 85 4 125496 12 4 18 4 86 02 75 230 16 0 95 2 460 8 0 47 6 125497 12 4 18 4 86 02 3 00 XGVH5052 141357 5 0 575 3 60 3450 J 6 4 1 0 38 1 125497 12 4 18 4 86 02 4 34 XGVH75N2 141358 7 5 208 3 60 3450 M 28 0 1 0 173 9 125496 12 4 18 4 86 02 40 230 28 2 201 0 460 14 1 100 5 125497 12 4 18 4 86 02 1 58 XGVH7552 141360 7 5 575 3 60 3450 M 11 3 1 0 80 4 ...

Страница 10: ...2 2 47 XGVHH100N2 143387 10 0 208 3 60 3450 K 37 0 1 0 173 9 125498 8 4 18 4 1 12 02 0 40 230 34 8 201 0 460 17 4 100 5 125497 12 4 18 4 86 02 1 58 XGVHH10052 143388 10 0 575 3 60 3450 K 13 9 1 0 80 4 125497 12 4 18 4 86 02 2 47 NOTE A 3 Pipe Spool Kit is recommended for use of a XGVHH with a 3x3 BAF IMPORTANT Moisture and Temperature sensor leads are integral to power cord Pump rated for operatio...

Страница 11: ...er MOISTURE AND TEMPERATURE SENSORS MOISTURE AND TEMPERATURE SENSORS Power Cable Power Cable Lead ID Lead ID Brown P1 Temperature Sensor Yellow P2 Temperature Sensor Orange W1 Moisture Sensor Blue W2 Moisture Sensor SINGLE PHASE 208 230 VOLT AC black molded plug SINGLE PHASE 208 230 VOLT AC black molded plug Power Cable Power Cable Motor Lead ID Motor Lead ID Green Ground Green Black 1 Run Red 2 S...

Страница 12: ...ter Sizes Model No HP Ph Volts Capacitor Kit Start Relay Start Capacitor Run Capacitor XGV3072 XGVH3072 3 0 1 208 230 141361 MARS 64 297MFD 330V 40MFD 440V XGV5072 XGVH5072 5 0 1 208 230 141361 MARS 64 297MFD 330V 40MFD 440V NOTE Single Phase Start Components ...

Страница 13: ... 0 220 240 2 00 18 0 B 4 4 Moisture Sensors A normally open N O detector is installed in the pump seal chamber which will detect any moisture present and a continuity test resistor built into the motor The test resistor is rated 1 watt at 330K ohms The moisture sensors MUST be connected to moisture detector control in the control panel which includes a continuity test circuit see Figure 4 for typi...

Страница 14: ...ds at the control box Recheck the kickback rotation again by momentarily applying power C 2 2 Test Procedure For Moisture Sensor Control With a moisture detection control a normally closed push button and neon indicating lamp is typically provided as a means of checking the moisture sensing components When the push button is depressed the indicating lamp will be illuminated to indicate A power is ...

Страница 15: ...one to the pump CAUTION Operating pump builds up heat and pressure allow time for pump to cool to room temperature before handling or servicing E 1 Lubrication E 1 1 Checking Oil 1 Place pump on it s side and drain oil into a clean dry container 2 Check oil for contamination using an oil tester with a range to 30 Kilovolts breakdown 3 If oil is found to be clean and uncontaminated measure above 15...

Страница 16: ...Inspection To expose outer shaft seal 4 for examination remove Impeller and Volute per Section E 1 1 Set motor assembly 1 in the inverted position to prevent loss of oil Remove snap ring from motor shaft then retaining ring 5 spring 4C and rotating member 4B from shaft See Figure 5 Examine all seal parts and especially contact faces Inspect seal for signs of wear such as uneven wear pattern on sta...

Страница 17: ...F 3 MODEL NUMBER This designation consists of numbers and letters which represent the discharge size series horsepower motor phase and voltage speed and pump design This number is used for ordering and obtaining information F 4 SERIAL NUMBER The serial number block will consist of a six digit number which is specific to each pump and may be preceded by an alpha character which indicates the plant ...

Страница 18: ...ller for freedom of operation security and condition Clean impeller and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as ...

Страница 19: ...19 FIGURE 9 Cross Sections FIGURE 10 Vertical Discharge Horizontal Discharge ...

Страница 20: ...20 Exploded Views APPLY GREEN LOCTITE RC603 TORQUE TO 45 1 4FT LBS FIGURE 11 FIGURE 12 Vertical Horizontal APPLY GREEN LOCTITE RC603 TORQUE TO 45 1 4FT LBS ...

Страница 21: ...t Impeller Vortex Class 30 Cast Iron 11 1 070729 Ring Shredding 4 00 O D XGV XGVH 440 Stainless Steel 11a 1 141062 Ring Shredding 4 00 O D XGVHH 440 Stainless Steel 12 1 See Chart Seal Mechanical See Chart 13 1 133048 Ring Retaining Stainless Steel Hardware Kit includes Impeller key Volute attachment screws Impeller attachment screw NOTE Kits contain hardware your pump may not require Impeller Att...

Страница 22: ...2in 28 4mm 125499XL 100 400 600 59 0 8 4 18 4 1 12in 28 4mm Impeller Chart XGV XGVH Part No Trim Dia mm in 141058 164mm 6 46in 141058TA 162mm 6 38in 141058TB 159mm 6 25in 141058TC 155mm 6 12in 141058TD 152mm 6 00in 141058TE 149mm 5 88in 141058TF 146mm 5 75in 141058TG 143mm 5 62in 141058TH 140mm 5 50in 141058TJ 137mm 5 38in 141058TK 133mm 5 25in 141058TL 130mm 5 12in 141058TM 127mm 5 00in 141058TN ...

Страница 23: ... 026322 Washer Lock 5 16 18 8 Stainless Steel 5 2 107357 Bolt U 5 16 18 2 50 Stainless Steel 6 1 141063 Bracket Moveable 2 Stainless Steel 7 1 043582 Guide Bracket Lower Aluminum Bronze 8 1 101337A Valve Check Swing 2 Bronze 9 1 083933 Elbow Street 2 90 Deg Stainless Steel 10 1 075275JA Nipple Pipe 2 11 00 Bleed Stainless Steel 11 1 083690 Nipple Pipe 2 3 50 Stainless Steel WARNING CANCER AND REPR...

Страница 24: ...Notes ...

Страница 25: ...A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty If ...

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