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SECTION B: GENERAL INFORMATION

B-1)  To the Purchaser:

Congratulations! You are the owner of one of the finest pumps
on the market today. Barnes

®

 Pumps are products engineered

and manufactured of high quality components. Over one
hundred years of pump building experience along with a
continuing quality assurance program combine to produce a
pump which will stand up to the toughest applications.

This Barnes Pumps, Inc. manual will provide helpful
information concerning installation, maintenance, and proper
service guidelines.

B-2) Receiving

Upon receiving the pump, it should be inspected for damage
or shortages. If damage has occurred, file a claim immediately
with the company that delivered the pump. If the manual is
removed from the packaging, do not lose or misplace.

B-3) Storage:

Short Term-

 Barnes Pumps are manufactured for efficient

performance following long inoperative periods in storage. For
best results, pumps can be retained in storage, as factory
assembled, in a dry atmosphere with constant temperatures
for up to six (6) months.

Long Term-

 Any length of time exceeding six (6) months, but

not more than twenty four (24) months. The units should be
stored in a temperature controlled area, a roofed over walled
enclosure that provides protection from the elements (rain,
snow, wind blown dust, etc..), and whose temperature can be
maintained b40 deg. F and +120 deg. F.
If extended high humidity is expected to be a problem, all
exposed parts should be inspected before storage and all
surfaces that have the paint scratched, damaged, or worn
should be recoated with a water base, air dry enamel paint. All
surfaces should then be sprayed with a rust-inhibiting oil.

Pump should be stored in its original shipping container.

B-4) SERVICE CENTERS:

For the location of the nearest Barnes Pumps Service Center,
check your catalog, your Barnes Pumps, Inc. representative or
Barnes Pumps, Inc. Service Department in Piqua, Ohio,
telephone (937) 778-8947 or Crane Pumps & Systems Canada
Inc., Bramton, Ontario (905) 457-6223.

SECTION C: PREPARE PUMP FOR OPERATION :

1. See Engine Manufacturer’s instruction manual for quantity,

grade and viscosity of oil and change interval. Fill engine
crankcase with amount needed and check oil level
frequently. Fill fuel tank per manufacture’s
recommendations. Be familiar with engine START UP
and SHUT DOWN procedures before operation. Operate
engine in accordance with the manufacture’s instructions.

2. Check oil level in the pump transmission. If it is not up to

the oil level plug in the cover, top off with an 
SAE 80 - 90 EP gear lub. Transmission oil capacity is 
20 oz. (550ml).

3. For best performance locate pump as close to water as

possible. Vertical suction lift should not exceed 
25 ft. (7.6M). At high lifts, 15 ft. (4.5M) and up, a foot valve
is recommended. When using suction hose, make sure the
gasket in the female fitting at the pump end is in place and
in good shape. When using pipe, a short piece of hose
should be used between pump and pipe to assist in
eliminating a "hammer" action. When using pipe, coat the
threads with a thread sealing compound. Suction hose 
must be in good condition with no leaks and lining tight. 
A loose lining will collapse under suction and keep liquid
from being drawn into pump. A coarse strainer at end of
suction hose is advisable if there is a possibility of 
pumping large, hard, unbreakable solids, such as, rocks,
wood, tin cans, etc., that could be caught between
connecting rod and water box, causing pump damage.

4. To lead water away, connect non-collapsible suction hose

to nipple in discharge connection. Discharge hose should
not be smaller than suction hose and not kinked. It is 
helpful to use a short piece of hose at any time, with open
end raised a foot or so above discharge connection. This
retains water to seal the discharge valve and improves
capacity and operation. Discharge head should never
exceed 25 ft. (7.6M).

5. On high lifts, or if pump has been idle and valves are dry,

remove cap on suction chamber and pour water into pump.
This will seal valves and speed up priming. Replace cover
securely to keep air from leaking into suction line.

6. Pump speed can be regulated with throttle control on

engine. from full volume, 65 strokes, to about 40 strokes 
for lesser volume and seepage. By regulating pump speed
to suction and discharge conditions, the intermittent up 
and down movements of the liquid columns in the suction
and discharge hoses can be timed so they will assist each
other and smooth out the pump operation, rather than act
in opposition. Smoothest operation can be determined by
trying pump at several speeds.

7. Drain pump in freezing weather by tipping unit toward

discharge side with hoses disconnected.

6

Manual Index

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Содержание Barnes 2ADG8

Страница 1: ...roduct changes may occur As such Crane Pumps Systems Inc reserves the right to change product without prior written notification Models 2ADG8 2CDG8 3ADG8 3CDG8 BARNES 420 Third Street P O Box 603 83 West Drive Brampton Piqua Ohio 45356 0603 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com PUMPS SYSTEMS A Crane Co Company Manual Index...

Страница 2: ... LIST ADG8 13 14 RETURNED GOODS POLICY 15 WARRANTY WARRANTY INFORMATION REGISTRATION Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark of Barnes Pumps Inc Barnes Pumps Inc 1987 1997 1998 2002 Alteration Rights Reserved Printed in U S A WARNING The engine exhaust from this product contains chemicals known to the State ...

Страница 3: ...ngs DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed ...

Страница 4: ...ile 80 60 03 GEAR CASE Aluminum Class 319 GEAR COVER Aluminum Class 319 BEARINGS Ball FLAP VALVE Natural Rubber PINIONS Steel HC C1144 Hardened VALVE WEIGHTS Steel Iridite Plated PAINT Air Dry Enamel TRANSMISSION Enclosed Oil Bath Double Reduction GEAR RATIO 43 1 OUTPUT STROKES 60 per Minute Note speed may be adjusted between approx 50 and 65 strokes per minute ENGINE Make Model Briggs Stratton 19...

Страница 5: ... Ductile 80 60 03 INTERMEDIATE GEAR Ductile 80 60 03 GEAR CASE Aluminum Class 319 GEAR COVER Aluminum Class 319 BEARINGS Ball FLAP VALVE Natural Rubber PINIONS Steel HC C1144 Hardened VALVE WEIGHTS Steel Iridite Plated PAINT Air Dry Enamel TRANSMISSION Enclosed Oil Bath Double Reduction GEAR RATIO 43 1 OUTPUT STROKES 60 per Minute Note Speed may be adjusted between approx 50 and 65 strokes per min...

Страница 6: ...ture s recommendations Be familiar with engine START UP and SHUT DOWN procedures before operation Operate engine in accordance with the manufacture s instructions 2 Check oil level in the pump transmission If it is not up to the oil level plug in the cover top off with an SAE 80 90 EP gear lub Transmission oil capacity is 20 oz 550ml 3 For best performance locate pump as close to water as possible...

Страница 7: ... transmission oil after the first 40 hours of operation Use an SAE80 90 wt EP gear lube Capacity is 20 oz 550ml Fill to the oil level plug in the transmission cover Check oil level periodically and change oil every 400 hours 11 Change engine oil per manufacturer s specifications Check oil level frequently SECTION E TROUBLE SHOOTING If your pump does not prime or operate properly check the followin...

Страница 8: ...Fig 1 8 Manual Index HOME MENU ...

Страница 9: ...Fig 2 9 Manual Index HOME MENU ...

Страница 10: ...Fig 3 10 Manual Index HOME MENU ...

Страница 11: ...ing Washer P3360 P3317 23 1 Connecting Rod P3352 P3305 24 1 Grease Fitting 3 16 Alemite 1728B W33 3 16 W33 3 16 25 1 Connecting Rod Bearing P5582 P5581 26 2 Woodruff Key 1 4 x 7 8 W70 807 W70 807 27 1 Crank Arm P5584 P5583 28 1 Set Socket Hd Screw 5 16 18 x 5 16 BC090 C031 031 same 29 1 Hex Screw 1 2 13 x 1 1 2 A010 050 0150 A010 050 0150 30 1 Lip Seal W35 C12329CRW1 same 31 1 Hex Jam Nut 5 8 18 E...

Страница 12: ...t P3319R P3319R 74 1 Bracket Left P3319L P3319L 75 1 Extension Angle Right P4869R P4869R 76 1 Extension Angle Left P4869L P4869L 77 1 Coupling Guard P4873A P4873A 78 1 Engine Support P5609 P5609 79 1 Engine B S 192432 8HP 3600RPM W1 D110 W1 D110 103 4 Hex Screw 3 8 x 1 1 2 A 010 037 0150 A 010 037 0150 81 4 Hex Screw 5 16 x 1 3 4 82 6 Hex Screw 3 8 x 1 A 010 037 0100 A 010 037 0100 83 10 Hex Screw...

Страница 13: ...ing Washer P3360 P3317 23 1 Connecting Rod P3352 P3305 24 1 Grease Fitting 3 16 Alemite 1728B W33 3 16 W33 3 16 25 1 Connecting Rod Bearing P5582 P5581 26 2 Woodruff Key 1 4 x 7 8 W70 807 W70 807 27 1 Crank Arm P5584 P5583 28 1 Set Socket Hd Screw 5 16 18 x 5 16 BC090 C031 031 same 29 1 Hex Screw 1 2 13 x 1 1 2 A010 050 0150 A010 050 0150 30 1 Lip Seal W35 C12329CRW1 same 31 1 Hex Jam Nut 5 8 18 E...

Страница 14: ...t P3319R P3319R 74 1 Bracket Left P3319L P3319L 75 1 Extension Angle Right P4869R P4869R 76 1 Extension Angle Left P4869L P4869L 77 1 Coupling Guard P4873A P4873A 78 1 Engine Support P5609 P5609 79 1 Engine B S 192432 8HP 3600RPM W1 D110 W1 D110 103 4 Hex Screw 3 8 x 1 1 2 A 010 037 0150 A 010 037 0150 81 4 Hex Screw 5 16 x 1 3 4 82 6 Hex Screw 3 8 x 1 A 010 037 0100 A 010 037 0100 83 10 Hex Screw...

Страница 15: ...anty contact your local Crane Pumps Systems Inc Distributor RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Re...

Страница 16: ...performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control Components or accessories supplied b...

Страница 17: ...Charge of Pump Phone Purchased from Crane Pumps Systems Representative Distributor Pumps Model Brand Part Number Trailer type Skid Mounted Contractor Trailer Highway Trailer Other Condition of Equipment Good Fair Poor Condition of Trailer Good Fair Poor Condition of Pump Good Fair Poor Condition of Engine Good Fair Poor Startup Checklist BEFORE Starting Engine Check Add Engine Oil Check Add Fuel A...

Страница 18: ... Date I Certify this report to be accurate Name of Start Up person Employed by Date Date and Time of Start Up Present at Start Up Engineer Operator Contractor Other To be filled out by factory Start Up form checked by Date warranty registration mailed Manual Index HOME MENU ...

Страница 19: ...RT NO BRAND FOLD HERE IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and returned to Crane Pumps Systems Inc Warranty Service Group IMPORTANT If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor Manual Index HOME MENU ...

Страница 20: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET P O BOX 603 PIQUA OHIO 45356 0603 U S A PLACE STAMP HERE FOLD HERE AND TAPE DO NOT STAPLE Manual Index HOME MENU ...

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