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INSTALLATION and OPERATION MANUAL

Diaphragm Pumps

Cast Iron (CDG) & Aluminum (ADG)

Form No. 082925-Rev. D

IMPORTANT: Read all instructions in this manual before operating pump.

As a result of Crane Pumps & Systems, Inc., constant product improvement program, product
changes may occur. As such Crane Pumps & Systems, Inc., reserves the right to change product
without prior written notification.

Models: 2ADG8

2CDG8
3ADG8
3CDG8

BARNES

420 Third Street/P.O. Box 603

83 West Drive, Brampton

Piqua, Ohio 45356-0603

Ontario, Canada L6T 2J6

Phone: (937) 778-8947

Phone: (905) 457-6223

Fax: (937) 773-7157

Fax: (905) 457-2650

www.cranepumps.com

PUMPS & SYSTEMS

A Crane Co. Company

Manual Index

HOME

DISCONTINUED

Parts may

NOT be available

Содержание Barnes 2ADG8

Страница 1: ...roduct changes may occur As such Crane Pumps Systems Inc reserves the right to change product without prior written notification Models 2ADG8 2CDG8 3ADG8 3CDG8 BARNES 420 Third Street P O Box 603 83 West Drive Brampton Piqua Ohio 45356 0603 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com PUMPS SYSTEMS A Crane Co Company Manual Index...

Страница 2: ... LIST ADG8 13 14 RETURNED GOODS POLICY 15 WARRANTY WARRANTY INFORMATION REGISTRATION Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark of Barnes Pumps Inc Barnes Pumps Inc 1987 1997 1998 2002 Alteration Rights Reserved Printed in U S A WARNING The engine exhaust from this product contains chemicals known to the State ...

Страница 3: ...ngs DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed ...

Страница 4: ...ile 80 60 03 GEAR CASE Aluminum Class 319 GEAR COVER Aluminum Class 319 BEARINGS Ball FLAP VALVE Natural Rubber PINIONS Steel HC C1144 Hardened VALVE WEIGHTS Steel Iridite Plated PAINT Air Dry Enamel TRANSMISSION Enclosed Oil Bath Double Reduction GEAR RATIO 43 1 OUTPUT STROKES 60 per Minute Note speed may be adjusted between approx 50 and 65 strokes per minute ENGINE Make Model Briggs Stratton 19...

Страница 5: ... Ductile 80 60 03 INTERMEDIATE GEAR Ductile 80 60 03 GEAR CASE Aluminum Class 319 GEAR COVER Aluminum Class 319 BEARINGS Ball FLAP VALVE Natural Rubber PINIONS Steel HC C1144 Hardened VALVE WEIGHTS Steel Iridite Plated PAINT Air Dry Enamel TRANSMISSION Enclosed Oil Bath Double Reduction GEAR RATIO 43 1 OUTPUT STROKES 60 per Minute Note Speed may be adjusted between approx 50 and 65 strokes per min...

Страница 6: ...ture s recommendations Be familiar with engine START UP and SHUT DOWN procedures before operation Operate engine in accordance with the manufacture s instructions 2 Check oil level in the pump transmission If it is not up to the oil level plug in the cover top off with an SAE 80 90 EP gear lub Transmission oil capacity is 20 oz 550ml 3 For best performance locate pump as close to water as possible...

Страница 7: ... transmission oil after the first 40 hours of operation Use an SAE80 90 wt EP gear lube Capacity is 20 oz 550ml Fill to the oil level plug in the transmission cover Check oil level periodically and change oil every 400 hours 11 Change engine oil per manufacturer s specifications Check oil level frequently SECTION E TROUBLE SHOOTING If your pump does not prime or operate properly check the followin...

Страница 8: ...Fig 1 8 Manual Index HOME MENU ...

Страница 9: ...Fig 2 9 Manual Index HOME MENU ...

Страница 10: ...Fig 3 10 Manual Index HOME MENU ...

Страница 11: ...ing Washer P3360 P3317 23 1 Connecting Rod P3352 P3305 24 1 Grease Fitting 3 16 Alemite 1728B W33 3 16 W33 3 16 25 1 Connecting Rod Bearing P5582 P5581 26 2 Woodruff Key 1 4 x 7 8 W70 807 W70 807 27 1 Crank Arm P5584 P5583 28 1 Set Socket Hd Screw 5 16 18 x 5 16 BC090 C031 031 same 29 1 Hex Screw 1 2 13 x 1 1 2 A010 050 0150 A010 050 0150 30 1 Lip Seal W35 C12329CRW1 same 31 1 Hex Jam Nut 5 8 18 E...

Страница 12: ...t P3319R P3319R 74 1 Bracket Left P3319L P3319L 75 1 Extension Angle Right P4869R P4869R 76 1 Extension Angle Left P4869L P4869L 77 1 Coupling Guard P4873A P4873A 78 1 Engine Support P5609 P5609 79 1 Engine B S 192432 8HP 3600RPM W1 D110 W1 D110 103 4 Hex Screw 3 8 x 1 1 2 A 010 037 0150 A 010 037 0150 81 4 Hex Screw 5 16 x 1 3 4 82 6 Hex Screw 3 8 x 1 A 010 037 0100 A 010 037 0100 83 10 Hex Screw...

Страница 13: ...ing Washer P3360 P3317 23 1 Connecting Rod P3352 P3305 24 1 Grease Fitting 3 16 Alemite 1728B W33 3 16 W33 3 16 25 1 Connecting Rod Bearing P5582 P5581 26 2 Woodruff Key 1 4 x 7 8 W70 807 W70 807 27 1 Crank Arm P5584 P5583 28 1 Set Socket Hd Screw 5 16 18 x 5 16 BC090 C031 031 same 29 1 Hex Screw 1 2 13 x 1 1 2 A010 050 0150 A010 050 0150 30 1 Lip Seal W35 C12329CRW1 same 31 1 Hex Jam Nut 5 8 18 E...

Страница 14: ...t P3319R P3319R 74 1 Bracket Left P3319L P3319L 75 1 Extension Angle Right P4869R P4869R 76 1 Extension Angle Left P4869L P4869L 77 1 Coupling Guard P4873A P4873A 78 1 Engine Support P5609 P5609 79 1 Engine B S 192432 8HP 3600RPM W1 D110 W1 D110 103 4 Hex Screw 3 8 x 1 1 2 A 010 037 0150 A 010 037 0150 81 4 Hex Screw 5 16 x 1 3 4 82 6 Hex Screw 3 8 x 1 A 010 037 0100 A 010 037 0100 83 10 Hex Screw...

Страница 15: ...anty contact your local Crane Pumps Systems Inc Distributor RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Re...

Страница 16: ...performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control Components or accessories supplied b...

Страница 17: ...Charge of Pump Phone Purchased from Crane Pumps Systems Representative Distributor Pumps Model Brand Part Number Trailer type Skid Mounted Contractor Trailer Highway Trailer Other Condition of Equipment Good Fair Poor Condition of Trailer Good Fair Poor Condition of Pump Good Fair Poor Condition of Engine Good Fair Poor Startup Checklist BEFORE Starting Engine Check Add Engine Oil Check Add Fuel A...

Страница 18: ... Date I Certify this report to be accurate Name of Start Up person Employed by Date Date and Time of Start Up Present at Start Up Engineer Operator Contractor Other To be filled out by factory Start Up form checked by Date warranty registration mailed Manual Index HOME MENU ...

Страница 19: ...RT NO BRAND FOLD HERE IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and returned to Crane Pumps Systems Inc Warranty Service Group IMPORTANT If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor Manual Index HOME MENU ...

Страница 20: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET P O BOX 603 PIQUA OHIO 45356 0603 U S A PLACE STAMP HERE FOLD HERE AND TAPE DO NOT STAPLE Manual Index HOME MENU ...

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