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A Crane Co. Company

BARNES

INSTALLATION and OPERATION MANUAL

Solids Handling Submersible Pump

IMPORTANT!

Read all instructions in this manual before operating pump.

As a result of Crane Pumps & Systems, Inc., constant product improvement program,

product changes may occur. As such Crane Pumps & Systems reserves the right to

change product without prior written notiﬁ cation.

420 Third Street

83 West Drive, Bramton

Piqua, Ohio 45356

Ontario, Canada L6T 2J6

Phone: (937) 778-8947

Phone: (905) 457-6223

Fax: (937) 773-7157

Fax: (905) 457-2650

www.cranepumps.com

Form No. 133030-Rev. Q

3SHV
Vortex Pumps
5 - 10HP, 3450RPM
2 - 7.5HP, 1750RPM

3SHM
Monovane Pumps
2 - 7.5HP, 1750RPM

4SHV
Vortex Pumps
2 - 10HP, 1750RPM

4SHM
Monovane Pumps
3 - 10HP, 1750RPM

4SHD
Dual Vane Pumps
3 - 10HP, 1750RPM

18 Frame

This product may be covered by one or more of the following patents
and other patent(s) pending: US Patent 7,931,473 & 8,128,360

Содержание 3SHM

Страница 1: ...prior written notiﬁcation 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 133030 Rev Q 3SHV Vortex Pumps 5 10HP 3450RPM 2 7 5HP 1750RPM 3SHM Monovane Pumps 2 7 5HP 1750RPM 4SHV Vortex Pumps 2 10HP 1750RPM 4SHM Monovane Pumps 3 10HP 1750RPM 4SHD Dual Vane Pumps 3 10HP 17...

Страница 2: ...ARTS 30 TROUBLE SHOOTING 31 SH CROSS SECTIONS Fig 9 10 EXPLODED VIEWS Fig 11 32 33 PARTS LISTS AND KITS 34 43 WARRANTY 45 RETURNED GOODS POLICY 46 WARRANTY REGISTRATION 46 START UP REPORT 47 48 Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a registered trademark of Crane Pumps Systems Inc 1995 1997 1998 1 2004 4 05 1 06 3 06 9 06 12 06 ...

Страница 3: ...insert ﬁngers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturer...

Страница 4: ...cluded in control panel THREE PHASE Tri voltage 208 230 460V 575V 2J thru 10HP Requires Overload Protection to be included in control panel MOISTURE SENSOR Normally Open N O with 330 K Ohm Test Resistor Across Probes Requires Relay in Control Panel TEMPERATURE SENSOR Three Normally Closed N C To be wired in series with contactor control circuit OPTIONAL EQUIPMENT Seal Material Impeller Trims Cord ...

Страница 5: ...ad Protection to be included in control panel THREE PHASE Tri voltage 208 230 460V 575V 2 thru 7 5HP Requires Overload Protection to be included in control panel MOISTURE SENSOR Normally Open N O with 330 K Ohm Test Resistor Across Probes Requires Relay in Control Panel TEMPERATURE SENSOR Three Normally Closed N C To be wired in series with contactor control circuit OPTIONAL EQUIPMENT Seal Materia...

Страница 6: ...included in control panel THREE PHASE Tri voltage 208 230 460V 575V 2 thru 5HP Requires Overload Protection to be included in control panel MOISTURE SENSOR Normally Open N O with 330 K Ohm Test Resistor Across Probes Requires Relay in Control Panel TEMPERATURE SENSOR Three Normally Closed N C To be wired in series with contactor control circuit OPTIONAL EQUIPMENT Seal Material Impeller Trims Cord ...

Страница 7: ...load Protection to be included in control panel THREE PHASE Tri voltage 208 230 460V 575V 3 thru 7 5HP Requires Overload Protection to be included in control panel MOISTURE SENSOR Normally Open N O with 330 K Ohm Test Resistor Across Probes Requires Relay in Control Panel TEMPERATURE SENSOR Three Normally Closed N C To be wired in series with contactor control circuit OPTIONAL EQUIPMENT Seal Mater...

Страница 8: ... 460 575V 7 5 thru 10HP Requires Overload Protection to be included in control panel MOISTURE SENSOR Normally Open N O with 330 K Ohm Test Resistor Across Probes Requires Relay in Control Panel TEMPERATURE SENSOR Three Normally Closed N C To be wired in series with contactor control circuit OPTIONAL EQUIPMENT Seal Material Impeller Trims Cord Length Leg Kit p n 125506 MARKINGS CSA CE WEIGHT 218 Po...

Страница 9: ...E Tri voltage 208 230 460 2 thru 10HP 575V 2 thru 10HP Requires Overload Protection to be included in control panel MOISTURE SENSOR Normally Open N O with 330 K Ohm Test Resistor Across Probes Requires Relay in Control Panel TEMPERATURE SENSOR Three Normally Closed N C To be wired in series with contactor control circuit OPTIONAL EQUIPMENT Seal Material Impeller Trims Cord Length Leg Kit p n 12550...

Страница 10: ...ncluded in control panel THREE PHASE Tri voltage 208 230 460V 575V 3 thru 7 5HP Requires Overload Protection to be included in control panel MOISTURE SENSOR Normally Open N O with 330 K Ohm Test Resistor Across Probes Requires Relay in Control Panel TEMPERATURE SENSOR Three Normally Closed N C To be wired in series with contactor control circuit OPTIONAL EQUIPMENT Seal Material Impeller Trims Cord...

Страница 11: ...uded in control panel THREE PHASE Tri voltage 208 230 460V 575V 5 thru 10HP Requires Overload Protection to be included in control panel MOISTURE SENSOR Normally Open N O with 330 K Ohm Test Resistor Across Probes Requires Relay in Control Panel TEMPERATURE SENSOR Three Normally Closed N C To be wired in series with contactor control circuit OPTIONAL EQUIPMENT Seal Material Impeller Trims Cord Len...

Страница 12: ...ncluded in control panel THREE PHASE Tri voltage 208 230 460V 575V 3 thru 10HP Requires Overload Protection to be included in control panel MOISTURE SENSOR Normally Open N O with 330 K Ohm Test Resistor Across Probes Requires Relay in Control Panel TEMPERATURE SENSOR Three Normally Closed N C To be wired in series with contactor control circuit OPTIONAL EQUIPMENT Seal Material Impeller Trims Cord ...

Страница 13: ...uded in control panel THREE PHASE Tri voltage 208 230 460V 575V 5 thru 10HP Requires Overload Protection to be included in control panel MOISTURE SENSOR Normally Open N O with 330 K Ohm Test Resistor Across Probes Requires Relay in Control Panel TEMPERATURE SENSOR Three Normally Closed N C To be wired in series with contactor control circuit OPTIONAL EQUIPMENT Seal Material Impeller Trims Cord Len...

Страница 14: ...47 or Crane Pumps Systems Canada in Brampton Ontario 905 457 6223 SECTION C INSTALLATION C 1 Location These self contained pumping units are recommended for use in a sump lift station or basin This pump is designed for submerged continuous duty 15 minutes duty in air at nameplate horsepower pumping sewage efﬂuent wastewater or other nonexplosive or noncorrosive liquids not above 104 F 40 C Never i...

Страница 15: ...on of the plug Insert the plug into the pump and install the two 12 mm socket head cap screws into the clamping plate Slowly tighten the two screws alternating back and forth until the clamping plate is drawn down ﬂush to the top of the cord boss on the pump The two screws should be torqued until the plate is down to a point where metal to metal contact is made between the stainless steel plate an...

Страница 16: ...2 0 88 2 14 3SHVR20N4 134237 2 0 208 3 60 1750 P 7 4 8 3 58 2 125496 12 4 18 4 86 02 1 08 230 7 4 8 0 65 8 125496 12 4 18 4 86 02 1 08 460 3 7 4 0 32 9 125497 12 4 18 4 86 02 4 32 3SHVR2054 134238 2 0 575 3 60 1750 T 3 9 4 2 37 0 125497 12 4 18 4 86 02 4 32 3SHVR3074 134239 3 0 208 1 60 1750 D 14 9 18 5 59 1 125496 12 4 18 4 86 02 0 88 2 14 230 F 14 1 16 5 66 3 125496 12 4 18 4 86 02 0 88 2 14 3SH...

Страница 17: ...RA3054 138199 3 0 575 3 60 1750 N 4 5 4 9 37 0 125497 12 4 18 4 86 02 4 32 3SHVRA5074 138200 5 0 208 1 60 1750 D 27 2 35 6 99 9 125498 8 4 18 4 1 12 02 0 50 2 66 230 60 1750 F 25 4 30 2 112 4 125498 12 4 18 4 86 02 0 50 2 66 3SHVRA50N4 130201 5 0 208 3 60 1750 J 15 8 18 7 82 4 125496 12 4 18 4 86 02 0 72 230 60 1750 15 17 2 92 4 125496 12 4 18 4 86 02 0 72 460 60 1750 7 5 8 6 46 2 125497 12 4 18 4...

Страница 18: ...460 7 5 8 6 46 2 125497 12 4 18 4 86 02 2 88 3SHMP5054 133689 5 0 575 3 60 1750 J 6 0 6 9 37 0 125497 12 4 18 4 86 02 4 32 3SHMPA Pump 3SHMPA3074 137498 3 0 208 1 60 1750 D 14 9 18 5 59 1 125496 12 4 18 4 86 02 0 88 2 14 230 F 14 1 16 5 66 3 3SHMPA30N4 137499 3 0 208 3 60 1750 K 9 7 11 4 58 2 65 8 125496 12 4 18 4 86 02 1 08 230 9 2 10 6 1 08 460 4 6 5 3 32 9 125497 4 32 3SHMPA3054 137500 3 0 575 ...

Страница 19: ... 134214 2 0 575 3 60 1750 T 3 9 4 2 37 0 125497 12 4 18 4 86 02 4 32 4SHVA3074 134215 3 0 208 1 60 1750 D 14 9 118 5 59 1 125496 12 4 18 4 86 02 0 88 2 14 230 F 14 1 16 5 66 3 125496 12 4 18 4 86 02 0 88 2 14 4SHVA30N4 134216 3 0 208 3 60 1750 K 9 7 11 4 58 2 125496 12 4 18 4 86 02 1 08 230 9 2 10 6 65 8 125496 12 4 18 4 86 02 1 08 460 4 6 5 3 32 9 125497 12 4 18 4 86 02 4 32 4SHVA3054 134217 3 0 ...

Страница 20: ...2 125496 12 4 18 4 86 02 1 08 230 9 2 10 6 65 8 125496 12 4 18 4 86 02 1 08 460 4 6 5 3 32 9 125497 12 4 18 4 86 02 4 32 4SHVB3054 134226 3 0 575 3 60 1750 N 4 5 4 9 37 0 125497 12 4 18 4 86 02 4 32 4SHVB5074 134227 5 0 208 1 60 1750 D 27 2 35 6 99 9 125498 8 4 18 4 1 12 02 0 50 2 66 230 F 25 4 30 2 112 4 125496 12 4 18 4 86 02 0 50 2 66 4SHVB50N4 134228 5 0 208 3 60 1750 J 15 8 18 7 82 4 125496 1...

Страница 21: ...86 02 0 43 230 23 7 1 2 27 2 123 6 125496 12 4 18 4 86 02 0 43 460 11 9 1 2 13 6 61 8 125497 12 4 18 4 86 02 1 72 4SHVBA7554 138954 7 5 575 3 60 1750 H 9 5 1 2 10 9 49 4 125497 12 4 18 4 86 02 2 69 4SHVBA100N4 138955 10 0 208 3 60 1750 E 32 2 1 2 41 4 105 9 125498 8 4 18 4 1 12 02 0 43 230 29 8 1 2 35 6 123 6 125498 8 4 18 4 1 12 02 0 43 460 14 9 1 2 17 8 61 8 125497 12 4 18 4 86 02 1 72 4SHVBA100...

Страница 22: ... 575 3 60 1750 H 9 5 10 9 49 4 125497 12 4 18 4 86 02 2 69 4SHMC Pump 4SHMC5074 133641 5 0 208 1 60 1750 D 27 2 35 6 99 9 125498 8 4 18 4 1 12 02 0 50 2 66 230 F 25 4 30 2 112 4 1 12 02 0 50 2 66 4SHMC50N4 133642 5 0 208 3 60 1750 J 15 8 18 7 82 4 92 4 125496 12 4 18 4 86 02 0 72 230 15 0 17 2 125496 12 4 18 4 86 02 0 72 460 7 5 8 6 46 2 125497 12 4 18 4 86 02 2 88 4SHMC5054 133643 5 0 575 3 60 17...

Страница 23: ... 8 4 18 4 1 12 02 0 43 230 29 8 35 6 125498 1 12 02 0 43 460 14 9 17 8 61 8 125497 12 4 18 4 86 02 1 72 4SHDF10054 133680 10 0 575 3 60 1750 E 11 9 14 2 49 4 125497 12 4 18 4 86 02 2 69 4SHDG Pump 4SHDG5074 133633 5 0 208 1 60 1750 D 27 2 35 6 99 9 125498 8 4 18 4 1 12 02 0 50 2 66 230 F 25 4 30 2 112 4 1 12 02 0 50 2 66 4SHDG50N4 133634 5 0 208 3 60 1750 J 15 8 18 7 82 4 92 4 125496 12 4 18 4 86 ...

Страница 24: ...RE AND TEMPERATURE SENSORS Power Cable Lead ID Brown P1 Temperature Sensor Yellow P2 Temperature Sensor Orange W1 Moisture Sensor Blue W2 Moisture Sensor SINGLE PHASE 208 230 VOLT AC black molded plug Power Cable Motor Lead ID Green Ground Green Black 1 Run Red 2 Start White 3 Common Jumpered Inside Cord Automatically No user jumpering required T4 T5 T6 Together T11 T7 Together T13 T9 Together T12...

Страница 25: ...CIRCUIT Single Phase Cap Chart HP RPM Cap Kit Start Relay Start Cap Run Cap 5 1750 133042 Mars 64 440MFD 330V 50MFD 370V 5 3450 133043 Mars 64 177MFD 330V 40MFD 440V 3 1750 2 1750 Single Phase Start Components FIGURE 3b ...

Страница 26: ...0 220 240 2 00 18 0 C 4 4 Moisture Sensors A normally open N O detector is installed in the pump seal chamber which will detect any moisture present and a continuity test resistor built into the motor The test resistor is rated 1 watt at 330K ohms The moisture sensors MUST be connected to moisture detector control in the control panel which includes a continuity test circuit see Figure 4 for typic...

Страница 27: ...ads at the control box Recheck the kickback rotation again by momentarily applying power D 2 2 Test Procedure For Moisture Sensor Control With a moisture detection control a normally closed push button and neon indicating lamp is typically provided as a means of checking the moisture sensing components When the push button is depressed the indicating lamp will be illuminated to indicate A power is...

Страница 28: ... is done to the pump CAUTION Operating pump builds up heat and pressure allow time for pump to cool to room temperature before handling or servicing F 1 Lubrication F 1 1 Checking Oil 1 Place pump on it s side and drain oil into a clean dry container 2 Check oil for contamination using an oil tester with a range to 30Kilovolts breakdown 3 If oil is found to be clean and uncontaminated measure abov...

Страница 29: ...tor shaft then retaining ring 5 spring 4C and rotating member 4B from shaft See Figure 5 Examine all seal parts and especially contact faces Inspect seal for signs of wear such as uneven wear pattern on stationary members chips and scratches on either seal face DO NOT interchange seal components replace the entire shaft seal 4 If replacing seal remove stationary 4A from mounting plate by prying ou...

Страница 30: ... G 3 MODEL NUMBER This designation consists of numbers and letters which represent the discharge size series horsepower motor phase and voltage speed and pump design This number is used for ordering and obtaining information G 4 SERIAL NUMBER The serial number block will consist of a six digit number which is speciﬁc to each pump and may be preceded by an alpha character which indicates the plant ...

Страница 31: ...impeller for freedom of operation security and condition Clean impeller and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always ﬂooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair ﬁxtures a...

Страница 32: ...32 FIGURE 9 SH Pump Series Cross Sections FIGURE 10 SH Vortex SH Enclosed ...

Страница 33: ...33 FIGURE 11 SH Pump Series Exploded Views ...

Страница 34: ...A 2 125857 163 O Ring M3 x 163 70 Duro Buna N 10 See Table Wear Ring Volute Bronze 11 See Table Volute Cast Iron 12 48oz 029034 Seal Chamber Oil Fill Oil 13 1 121305 Ring Snap Tru Arc Steel 14 2 014270 SS Plug Pipe 0 375 18NPT SS 16 1 0038377 Ring Snap Tru Arc Steel 17 1 0016456 Bearing Ball 3308 18 1 0038378 Bearing Ball 6306 19 1 133041 Washer Springer Wavy 72mm Steel 20 1 0058556 Screw Set SS 2...

Страница 35: ...600 59 0 8 4 18 4 1 12in 28 4mm Volute Pilot Diameter Model Volute Size Volute P N Volute Kit P N Seal Plate P N Seal Plate Kit P N Volute Wear Ring P N O Ring P N 3SHVR 180mm 133035 138609 133026P 138583 N A 125857 163 3SHVRA 208mm 137352 139231 133025P 138584 N A 125857 200 3SHMP 180mm 133034 138608 133026P 138583 133047 125857 163 3SHMPA 208mm 137224 139232 133025P 138584 129998 125857 200 4SHV...

Страница 36: ...9in 133052TC 175mm 6 89in 133052TD 170mm 6 69in 133052TE 165mm 6 50in 133052TF 160mm 6 30in 133052TG 155mm 6 10in 133052TH 150mm 5 91in 133052TJ 145mm 5 71in 133052TK 140mm 5 51in 133052TL 135mm 5 31in 133052TM 130mm 5 12in G Impeller Part No Trim Dia mm in 129991 235mm 9 25in 129991TA 230mm 9 06in 129991TB 225mm 8 86in 129991TC 220mm 8 66in 129991TD 215mm 8 46in 129991TE 210mm 8 27in 129991TF 205...

Страница 37: ... 137353TF 210mm 8 27in 137353TG 205mm 8 07in 137353TH 200mm 7 87in 137353TJ 195mm 7 68in 137353TK 190mm 7 48in 137353TL 185mm 7 28in 137353TM 180mm 7 09in 137353TN 175mm 6 89in 137353TP 170mm 6 69in 137353TQ 165mm 6 50in 137353TR 160mm 6 30in 137353TS 155mm 6 10in 137353TT 150mm 5 91in 137353TU 145mm 5 71in Leg Kits Model Leg Kit Part No Leg Kit Height Inches mm 3SHVR 125506 3 15 80 3SHVRA 125506 ...

Страница 38: ... Orange Wire Jumper Impeller Attachment Kit includes Impeller Washer Impeller Bolt Seal Kit includes Lower Volute O Ring option 1 Lower Volute O Ring option 2 Lower Volute O Ring option 3 Seal Plate upper O ring and Stator Lower O ring Terminal Block O ring External Retaining Ring Key Upper Mechanical Seal Lower Mechanical Seal NOTE Kit contains hardware your pump may not require Seal Kits Seal Ki...

Страница 39: ...721 138730 Example Model No Rotor Kit Part No Stator Motor Housing Kit Part No 4SHMS75N4 133959 133960 Rotor Kit includes Lower Shaft Snap Ring Upper Shaft Snap Ring Rotor Stator Motor Housing Kit includes Motor Housing painted Pipe Plug Set Cap Screw Stator Self clinching Tie Cable Cap Plug Additional Components Component Part No Single Sale Kit Impeller See Table Yes N A Wear Ring See Table Yes ...

Страница 40: ...3 138614 125506 3SHVR10052 133939 133940 138579 138609 138583 138610 138593 138615 138613 138614 125506 3SHVR100N2 138722 133938 138579 138609 138583 138610 138593 138615 138613 138614 125506 3SHVR2054 133945 133946 138618 138580 138619 138620 138621 138622 138579 138609 138583 138610 138593 138615 138613 138614 125506 3SHVR2074 133941 133942 138579 138609 138583 138610 138593 138615 138613 138614...

Страница 41: ... 138608 138583 138610 138593 138615 138613 138614 125506 3SHMP5074 133953 138735 138579 138608 138583 138610 138593 138615 138613 138614 125506 3SHMP50N4 133955 133956 138579 138608 138583 138610 138593 138615 138613 138614 125506 3SHMPA3054 133951 133952 138618 138580 138619 138620 138621 138622 138579 138608 138583 138610 138593 138615 138613 138614 125506 3SHMPA3074 133947 133948 138579 138608 ...

Страница 42: ... 138614 125506 4SHVB3074 133947 133948 138579 138597 138584 138610 138593 138615 138613 138614 125506 4SHVB30N4 133949 133950 138579 138597 138584 138610 138593 138615 138613 138614 125506 4SHVB5054 133957 133958 138579 138597 138584 138610 138593 138615 138613 138614 125506 4SHVB5074 133953 138735 138579 138597 138584 138610 138593 138615 138613 138614 125506 4SHVB50N4 133955 133956 138579 138597...

Страница 43: ...3 138614 125506 4SHMC100N4 133963 133964 138579 138598 138585 138610 138593 138615 138613 138614 125506 4SHDF3054 133951 133952 138618 138580 138619 138620 138621 138622 138579 138601 138584 138610 138593 138615 138613 138614 125506 4SHDF3074 133947 133948 138579 138601 138584 138610 138593 138615 138613 138614 125506 4SHDF30N4 133949 133950 138579 138601 138584 138610 138593 138615 138613 138614 ...

Страница 44: ...Notes ...

Страница 45: ...o support any Warranty claims This Warranty shall not apply to any product or part of product which has been subject to misuses negligence accident operation outside of our published hydraulic curve parameters used in a manner contrary to printed Instructions or damaged due to a defective power supply improper electrical protection excessive abrasive wear or faulty installation or repair THE SOLE ...

Страница 46: ...ent To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pump...

Страница 47: ...O___ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid ...

Страница 48: ...rols installed away from turbulence YES___ NO___ Is level control operating properly YES___ NO___ Is pump fully submerged during operation YES___ NO___ Follow up Corrective Action Required YES___ NO___ Additional Comments ____________________________________________________________________________ ____________________________________________________________________________ ________________________...

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