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START-UP REPORT

General Information

Pump Owner’s Name: __________________________________________________________

Address: ____________________________________________________________________

Location of Installation: _________________________________________________________

Contact  Person: __________________________________Phone: _______________________

Purchased From:  _____________________________________________________________

Nameplate Data

Pump Model #:  ___________________ Serial #: _____________________________________

Part #: __________________________ Impeller Diameter:  ____________________________

Voltage: _________Phase: _____ Ø   Hertz:  ____________Horsepower:  _______________

Full Load Amps: ___________________ Service Factor Amps: __________________________

Motor Manufacturer:  ___________________________________________________________

Controls

Control panel manufacturer: _____________________________________________________

Model/Part  number: ____________________________________________________________

Number of pumps operated by control panel: ________________________________________

Short circuit protection?   YES___   NO___ 

Type: _________________________________

Number and size of short circuit device(s): ___________   Amp rating: ___________________

Overload Type:  _____________ Size: ______________   Amp rating:  ___________________

Do protection devices comply with pump and motor Amp rating?   YES___   NO___

Are all electrical and panel entry connections tight?   YES___   NO___

Is the interior of the panel dry?   YES___   NO___

Liquid level Control Brand and Model: ______________________________________________

Pre-Startup

All Pumps

Type of equipment:   NEW___   REBUILT___   USED___

Condition of equipment at Start-Up:   DRY___   WET___   MUDDY___

Was Equipment Stored?   YES___   NO___ 

Length of Storage:  ______________________

Liquid being pumped:  __________________   Liquid Temperature:  _____________________

Supply Voltage/Phase/Frequency matches nameplate?   YES___   NO___

Shaft turns freely?   YES___   NO___ 

Direction of rotation verifi ed for 3Ø motors?   YES___   NO___

Debris in piping or wet well?   YES___   NO___

Debris removed in your presence?   YES___   NO___

Pump case/wet well fi lled with liquid before startup?   YES___   NO___ 

Is piping properly supported?   YES___   NO___

Non-Submersible Pumps

Is base plate properly installed / grouted?   YES___   NO___   N/A___

Coupling Alignment Verifi ed per I&O Manual?   YES___   NO___   N/A___

Grease Cup/Oil Reservoir Level checked?   YES___   NO___   N/A___

A Crane Co. Company

Содержание Barnes PGPT Series

Страница 1: ...t product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 140737 Rev C Series PGPT 1 HP 3450 RPM 60 Hz Patent Pending ...

Страница 2: ...or other moving parts WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Make sure lifting handles are securely fastened each time before lifting Do not operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Do not exceed manufacturers recommendation for maximum performance as t...

Страница 3: ...olids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical power If electrical power service is interrupted keep water usage to a minimum Warranty Your grinder...

Страница 4: ...rbide Stationary Face Silicon Carbide Elastomer Buna N Hardware 300 Series Stainless Steel CORD ENTRY 20ft 6m Cord with Plug Custom Molded Quick Connect for Sealing with Strain Relief CORD 14 3 CSA UL Approved SOW SPEED 3450 RPM 60Hz UPPER BEARING Design Single Row Oil Lubricated Load Radial LOWER BEARING Design Single Row Oil Lubricated Load Radial Thrust MOTOR Design NEMA L Oil Filled Squirrel C...

Страница 5: ...PGPT Models 1 1 240 15 AMP FIGURE 1 The nameplate is located on top of the pump This contains the pumps part number horsepower voltage phase and serial number as well as other information The start up form located in the back of this manual contains a place to record this data The information should be recorded now so the pump does not have to be pulled again later The start up form can be left in...

Страница 6: ...es Service Center check your Barnes representative INSTALLATION Location The pump is designed to fit into your basin by being mounted on a pump base THIS PUMP MUST BE INSTALLED WITH A MINIMUM OF 75MM AND A MAXIMUM OF 115MM OF CLEARANCE UNDER THE PUMP FOR THE ENTRANCE OF SEWAGE SOLIDS Discharge Assemble discharge piping or hose assembly whichever is required by your application to the pump Discharg...

Страница 7: ...ied electrician for proper wire size CABLE CONNECTIONS Pump Cable Insert female end of cable plug into housing bore aligning alignment mark with hole in terminal block see Figures 4 5 Tighten bolts on compression flange until flush with motor housing FIGURE 4 PUMP CABLE ...

Страница 8: ...8 FIGURE 5 WIRING DIAGRAM ...

Страница 9: ...pen valve 8 Check cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eliminate leakage 12 Check pump tempe...

Страница 10: ... THREAD LOCKER P N 030237 TORQUE TO 11 0 FT LBS USE THREAD LOCKER P N 030237 TORQUE TO 11 0 FT LBS USE THREAD LOCKER P N 030237 HAND TIGHTEN P N 030237 2 3 4 5 6 6 5 4 3 2 OWNED EXCLUSIVELY LUDES BUT US NOT E USED AS A RECORD MATION PURPOSES HE MANUFACTURE OF HAN CRANE PUMPS THIS DRAWING IS APPROVED FOR UNCONTROLLED DISTRIBUTION AS A RESULT OF CRANE PUMPS SYSTEMS INC CONSTANT PRODUCT IMPROVEMENT P...

Страница 11: ...Buna 23 8 001628 Screw U Drive 4 187 28 1 N A Warning Plate 29 1 N A Name Plate 30 1 136188A Motor 230V 60Hz 3450 CSCR 31 1 116442 Ring Snap 5100 87 33 1 111131 Seal Mech 875 C CE B 34 A R 137023 001 137023 003 137023 005 137023 010 137023 020 Shim 0 001 Shim 0 003 Shim 0 005 Shim 0 010 Shim 0 020 35 1 085326 Ring Retain 5100 66 36 1 137077 Screw FLHD 5 16 18 88 37 16 026322 Washer Lock 5 16 38 14...

Страница 12: ...Notes ...

Страница 13: ... between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND PUBLISHED INDUSTRY INFORMATION SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF SATISFACTORY PERF...

Страница 14: ...Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty If you have a claim under the provision of the warranty contact your local Crane Pumps Systems Inc Distributor ...

Страница 15: ...__ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid le...

Страница 16: ...controls installed away from turbulence YES___ NO___ Is level control operating properly YES___ NO___ Is pump fully submerged during operation YES___ NO___ Follow up Corrective Action Required YES___ NO___ Additional Comments ____________________________________________________________________________ ____________________________________________________________________________ ____________________...

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