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11 June 2015 

Page   6 

Rev6 05/04/13 

Owners Manual for Lawn Boss Models A14011M A14111M 

It  is  the  owner’s  responsibility  to  ensure  that  all-periodical 

checks, necessary adjustments and services are carried out. 

 

STOP  ENGINE  -  Never  attempt  any  maintenance  with 

the engine running, remove spark plug lead and ensure 
the  blades  have  stopped  rotating. 

Before  servicing, 

disconnect spark plug wire and ground it, disconnect battery at 
negative terminal, to prevent accidental starting. 

 

1.  OIL  CHANGING  &  FILTER  REPLACEMENT  (ENGINE):     

See 

Engine  Maintenance/Instructions  Sheet  and  carry  out  as  per  Engine 
Manufacturers Recommendations. 

SERVICING  ENGINE  AIR  CLEANER  FOAM  PRE-CLEANER—   

See

 

engine owners manual for correct method to check and service engine air 

cleaner and or foam pre-cleaner. 

TRANSAXLE

—  Type of Oil-  top up with 10w30 oil At 50 hours replace 

with  5W50  synthetic  oil    and  every  250  hours  thereafter—  Quantity 
2300mls.  

 

2.  LUBRICATION  OF  MACHINE:     

Lubrication of machine must be 

carried out every 25 hours of operation or once a month, whichever falls 

first. More frequently when operated under adverse conditions. 

A.    OILING: 

A few drops of oil should be placed at the following 

points: Steering linkages and pivot points, disengaging linkages and  
height adjustment mechanism. 

B.      CHAIN:   

Use  only  chain  lube  for  lubrication  of  the  steering 

chain. 

 

3.  TO  CHECK  BLADES:

   Stop  engine.    Remove  spark  plug  lead.  

Side Discharge Only, lift deflector and height adjustment control to 

highest position.  If necessary simply remove the blade bolt and nut 
using a suitable spanner and replace worn parts. 

 

4.  ENGINE  TO  PTO  VEE  BELT  ADJUSTMENT:

   Loosen the four 

engine mounting bolts.  Move engine forward and adjust belt firmly.  

Do not over tension.        While maintaining tension on the engine  
re-tighten  bolts.    Check  belt  tension  at  machine  service  period 

(25hrs B&S) (50hrs Honda) or more frequently under heavy mowing 
conditions. 

 

5.  PTO  TO  CUTTER  VEE  BELT  ADJUSTMENT:

      Tension  is 

automatically  adjusted  by  the  belt  tensioning  springs.  However,  as 

the belt stretches it will be necessary to lower the rear of the cutter 
housing by loosening the rear lifting link nut, and visa versa when a 

new belt is fitted. 

 

6.  CUTTER  HEIGHT  ADJUSTMENT:

  If the Mowing Attachment can 

not  be  positioned  to  give  a  satisfactory  grass  cut  height  using  the 
available notches on the chassis the adjustable link can be used to 

raise  the  Mowing  Attachment  to  the  desired  height.  Position  the 
mower  on  a  smooth  level  surface  and  engage  the  mowing 

attachment,  lock  the  park  brake  on,  and  lower  the  Mowing 
Attachment to the notch above the desired cut height. Place equal 

height spacers of the desired height under the mowing attachment 
that  can  support  the  mowing  attachments  weight  and  lower  the 

Mowing  Attachment  onto  them.  Loosen  the  2  Screws  located 
together on the front of the Rear Link located below the front of the 

left  foot  rest.  Push  the  Rear  Link  rearwards  until  it  stops  and 
retighten  the  2  screws.  Adjust  the  rear  lifting  link  located  on  the 

middle rear of the mowing attachment by tightening the nut until it 
just lifts the rear oif the mowing attachment of the spacers. Lift the 

Mowing  attachment  off  the  spacers  and  remove  the  spacers  and 

check  the  cut  height  is  as  desired  and  the  deck  is  level  to  slightly 
higher (3—5 mm) at the back. Adjust height again if required. 

 

7.  CUTTER  BRAKE  ASSEMBLY  ADJUSTMENT:

    With 

disengagement handle in engaged position and mowing attachment 
in low cut, normal clearance between cutter head pulley and cutter 

head brake pad is approximately 3mm (1/8").  To adjust clearance, 
remove  'R'  pin  from  brake  pull  rod,  adjust  to  give  required 

clearance, replace brake pull rod and 'R' pin.  Check operation after 

adjustment. 

 

8.  DISENGAGING  ADJUSTMENT:

  With  the  engine  switched  off, 

engage  the  mowing  attachment,  then  fully  lower.  Place  a  straight 

edge vertically against the front of the front axle beam and in line 
with  the  disengagement  lever.  Measure  the  distance  between  the 

straight edge and the 8mm dia pin fitted with the small ‘R’ pin for 
the threaded adjuster. Disengage mowing attachment and using the 

same method, check the new distance. The difference should be 20 
–  22mm.  Engage  mowing  attachment,  remove  ‘R’  pin  and  adjust 

threaded  adjuster  accordingly.  Install  ‘R’  pin  and  re-check 
measurement.  Due  to  normal  wear  in  transmission  to  cutter  vee 

belt,  the  disengagement  lever  will  move  lower  and  touch  the  foot 

rest.  When  this  occurs  the  amount  of  travel  will  need  to  be  re-
adjusted. If a new vee belt is installed the above settings will apply. 

Start  engine  and  raise  cutter  to  full  height  stop,  cutter  belt  should 
not  engage.  If  this  occurs  switch  off  engine,  engage  cutter  then 

screw adjuster out 1 – 2 turns then retest. 

 

9.  TO  ADJUST  STEERING  CHAIN:

  Adjust chain by loosening the 

four  bolts  which  hold  the  steering  idler  shaft  mounting  brackets 

(AM255)  in  position,  slide  forward  to  tension  chain  then  retighten 

bolts. 

 

10.  TO  REMOVE  MOWING  ATTACHMENT:

  Fully  lower  mowing 

attachment  and  engage,  remove  weight  compensating  spring, 

remove 'R' pin from rear lifting link and disconnect, remove ‘R’ pin 
from cutter brake adjusting rod and disconnect, disengage mowing 

attachment,  remove  belt,  remove  front  pivot  pin,  Turn  steering 
wheel to the left to slide out mowing attachment. To refit, reverse 

the above. 

 

11.  MOWING ATTACHMENT VEE BELT ADJUSTMENT:  

Automatic 

by springs on mowing attachment. 

 

12.TYRE  PRESSURE:

  140 Kpa (20.P.S.I.) approximately front and 

rear.  Uneven pressure can give an uneven finish when mowing and 
may cause damage to tyres and/or tubes. 

 

13.  BATTERY  MAINTENANCE:

  Maintain electrolyte fluid level just 

above plates by topping regularly with distilled water.  When not in 

use, a battery discharges by as much as 1% a day, more when the 
climate is warm.  To make up for this loss, a boosting charge should 

be  given  once  a  month.    Disconnect  battery  terminals  to  charge, 
then allow to stand minimum 1/2hr before re-connecting (re-check 

electrolyte level).  If a battery is not used for a period of more than 
three (3) months, the terminals  should be disconnected and trickle 

charged  at  two  (2)  amps  for  two  (2)  hours  once  every  three  (3) 
months or before use. 

 

14.  SEAT  ADJUSTMENT:

  Loosen four seat mounting bolts and slide 

seat into desired position in slots and re-tighten bolts. 

 

15.  CLEANING  AND  POLISHING  POLYETHYLENE  BONNET 

AND  REAR  MUDGUARD:   

To  keep  scratches  on  bonnet  and 

mudguard to minimum, do not rub or brush off with bare hands, use 

a soft cloth or a light flow of compressed air.  For dirt, wash with a 

steady  stream  of  water  only  (no  detergent),  then  blow  off  excess 
water with air.  To polish remove excess dust or dirt.  When surface 

is dry, spray on an automotive type plastic preservative and leave on 
for 30 to 60 seconds.  Using a dry soft cloth (i.e. cheesecloth) wipe 

off to bring up lustre. 

16.  GENUINE  SPARE  PARTS:

    Always  use  Genuine  Cox  Factory 

Made  Spare  Parts.    Use  of  non-genuine  COX  spares  will  void  your 
warranty. 

 

17. SAFETY FIRST:  

The use of any mechanical appliance can cause  

injury if incorrect procedures are used.  Please ensure that all family 

members of intended operators read this manual thoroughly.  

 

TORQUE SETTINGS 

1/4” UNC BOLT/NUT 

10Nm (84lbf in)  

 

5/16” UNC BOLT/NUT  20Nm (180lbf in) 

 

 

3/8” UNC BOLT/NUT 

36Nm (27lbf ft) 

7/16” UNF BOLT 

68Nm (50lbf ft) 

6mm BOLT/NUT 

9Nm (80lbf in) 

20mm NUT 

 

100Nm (74lbf ft) 

5/8” UNF NUT   

100Nm (74lbf ft) 

MAINTENANCE INSTRUCTIONS

 

We are proud that you have purchased a Cox  product and urge you to follow these instructions 

to obtain the maximum life for your machine.  If in doubt check with your supplier.

 

Содержание 16.5HP

Страница 1: ...HONDA 32 38 OWNER OPERATORS MANUAL READ THIS MANUAL BEFORE OPERATING MACHINE DEATH PERSONAL INJURY AND OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS IN THIS MANUAL ARE FOLLOWED NOTE Bring this Man...

Страница 2: ...B S ENGINE MODEL NO ______________TYPE____________ CODE_______________ HONDA ENGINE TYPE NO ____________________SERIAL NO____________________ Located on engine refer Engine Owners Manual DATE OF PURC...

Страница 3: ...or judgment Never mow while barefoot or wearing open sandals or thongs Wear long trousers and heavy shoes It is advisable to wear suitable eye protection when operating a mower Mow only in daylight or...

Страница 4: ...TAP Ensure the fuel tap at the bottom of the LH side of fuel tank is turned to the on position before attempting to start en gine Use unleaded fuel only Turn off fuel tap after use ASSEMBLE STEERING...

Страница 5: ...position Select preferred cutting height after engaging mowing attachment For safety it is advisable at all times other than when mowing that the mowing attachment be kept in the disengaged position T...

Страница 6: ...d and R pin Check operation after adjustment 8 DISENGAGING ADJUSTMENT With the engine switched off engage the mowing attachment then fully lower Place a straight edge vertically against the front of t...

Страница 7: ...amage replace if required Check and adjust engine to transmission vee belt if required Check for loose fasteners tighten if required Check transmission to cutter vee belt and adjust cutter housing lev...

Страница 8: ...ften under dusty conditions or where air borne debris is present Change engine oil if operating under heavy load or high ambient tem perature Check engine air cleaner foam pre cleaner service if requi...

Страница 9: ...of safety switches service if required Check tyre pressures adjust if required Lubricate stub axles Check steering chain an sprockets or wear adjust if required Check mowing attachment cutter blades...

Страница 10: ...ev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M Chassis Components 13HP HONDA 16 5HP 19 5HP B S ONLY for serial nos before CR9605S S N 3058 CR9607S S N 10082 CR9610S S N 521 CR9611S S...

Страница 11: ...009 Cover Shaft Steering 1 19 SPPK5X16 Screw Pan 2 20 96114 Strap Bonnet 2 21 PR04M4 8 Rivet 2 22 NCM5X2 5X9 5 Nut Cage 2 23 NCM6X1 6X9 5 Nut Cage 2 24 96044 Mudguard 1 25 A135021L Door Console 1 26 A...

Страница 12: ...Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M Chassis Components 13HP HONDA 16 5HP 19 5HP B S ONLY for serial nos from CR9605S S N 3058 CR9607S S N 10082 CR9610S S N 521 CR9611S S N...

Страница 13: ...13 WS040816 Washer Lock Spring 5 14 SH0616M Screw 5 15 13060 Spring Seat 2 16 W05M202 Washer 2 17 A119214L08L Stand Tank Fuel 1 18 A131009 Cover Shaft Steering 1 19 SPPK5X16 Screw Pan 2 20 96114 Strap...

Страница 14: ...11 June 2015 Page 14 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M Chassis Components 16HP HONDA ONLY for serial nos before CR9604T S N 456 CR9606S S N 2098...

Страница 15: ...her Flat 4 17 SH0620M Screw 4 18 W06MN Washer Flat 4 19 SPPK6X20 Screw Pan 2 20 NHCM8 Nut 2 21 W040816 Washer Flat 1 22 SH0616M Screw 1 23 W041216 Washer Flat 4 24 NHM6 Nut 2 25 A131009 Cover Shaft St...

Страница 16: ...11 June 2015 Page 16 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M Chassis Components 16HP HONDA ONLY for serial nos from CR9604T S N 456 CR9606S S N 2098...

Страница 17: ...216 Washer 2 17 SH0620M Screw 4 18 W06MN Washer 4 19 SPPK6X20 Screw Pan 2 20 NHCM8 Nut Hex Conelok 2 21 W040816 Washer 1 22 SH0616M Screw 1 23 W041216 Washer 4 24 NHM6 Nut 2 25 A131009 Cover Shaft Ste...

Страница 18: ...11 June 2015 Page 18 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M Steering Components...

Страница 19: ...2 19 RE38INTSTUD End Rod 2 20 AM337 End Rod 2 21 N06FC Nut 4 22 B0624F Bolt 2 23 AM018 Chain Steering 1 24 95006 Shaft Steering Lower 1 25 C05 Circlip 1 26 W092016 Washer Flat 1 27 AM017C1 Steering Sh...

Страница 20: ...11 June 2015 Page 20 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M Drive Components...

Страница 21: ...ng 4 21 W051218 Washer 11 22 B0850M Bolt 1 23 90293 Boss Idler 1 24 90294 Boss Idler 1 25 PIFBB126598A Idler Flat 1 26 NM8NT Nut 6 27 A108103 Spacer Pulley Engine 1 28 A108101 Pulley Engine 1 29 A1081...

Страница 22: ...11 June 2015 Page 22 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M Drive PTO Components...

Страница 23: ...A139031 Sleeve Spacer Bearing 1 4 A139025 Fan Transaxle 1 5 SPM4X12 Screw Pan 3 6 W04MN Washer Flat 3 7 WSM4X1 2X1 2 Washer Lock Spring 3 8 A139026L Mount PTO Vented 1 9 A139028Z Retainer Recessed Be...

Страница 24: ...11 June 2015 Page 24 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M Transaxle Components...

Страница 25: ...ar 12t 1 43 T24102062020 Bearing 6202 Duc3 1 44 T19216327060 Thrust Metal 1 45 T1A646024700 Swash Plate 1 49 T1A646029911 Control Shaft 1 50 T1A646029920 Fulcrum 1 51 T1A646029800 Torsion Spring Stand...

Страница 26: ...11 June 2015 Page 26 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M Engine Ancillary Components B S ONLY...

Страница 27: ...muffler deflector 1 11 ST0806 Screw 4 12 Side muffler screw 2 13 Side muffler bracket 1 14 WS050216 Washer Lock Spring 4 15 WS071008 Washer Lock Spring 1 16 80033 Tank Fuel 1 17 CF01 Cap Fuel 1 18 AM...

Страница 28: ...11 June 2015 Page 28 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M Engine Ancillary Components 13HP Honda ONLY...

Страница 29: ...1 3 A107007B Bracket Restrain Fuel Tank 1 4 A107114Z Plate Mount Engine 13 0 Hon Left 1 5 A108101 Pulley Engine 1 6 A108103 Spacer Pulley Engine L 28 1 7 A108104 Key 1 8 A108109B09H Plate Base Engine...

Страница 30: ...11 June 2015 Page 30 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M Engine Ancillary Components 16HP HONDA ONLY...

Страница 31: ...Tap 1 13 B0408TFS Screw 4 14 A119127B09G Baffle Hot Air Engine Front 1 15 A119129 Fuel Line 1 16 SPM5X12 Screw Pan 2 17 A116208Z Plate Mounting Engine Right 1 18 A116207Z Plate Mounting Engine Left 1...

Страница 32: ...11 June 2015 Page 32 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M...

Страница 33: ...Battery Automotive 12V CMFU1 9PL 240CCA 1 4 13125 Switch Key 1 5 AM015 Pair Key Ignition 1 6 SH0616M Screw 2 7 AM159 Solenoid Starter 1 NM6NT Nut 2 SH0620M Screw 2 8 SKIT133 Switch Plunger Inc Cover...

Страница 34: ...11 June 2015 Page 34 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M...

Страница 35: ...ive 12V CMFU1 9PL 240CCA 1 4 13125 Switch Key 1 5 AM015 Pair Key Ignition 1 6 SH0620M Screw 2 7 AM159 Solenoid 1 NM6NT Nut 2 SH0616M Screw 2 8 SKIT133 Switch Plunger Inc Cover 1 9 NHM6 Nut 2 10 A14302...

Страница 36: ...11 June 2015 Page 36 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M...

Страница 37: ...26 Harness Wiring Main 1 3 13369 Lead Battery Black 3term 1 4 13125 Switch Key 1 5 Battery Automotive 12V CMFU1 9PL 240CCA 1 6 Regulator Rectifier Honda 1 7 SKIT132 Switch Plunger Inc Cover 1 8 SKIT13...

Страница 38: ...11 June 2015 Page 38 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M Cutter Control Components...

Страница 39: ...xtension 3 19 A139008Z Link Adjust Suspend Front 1 20 21 A141010Z Link Float Suspend Rear Mowing Attachment 32 38 1 22 SH1025M Screw 2 23 W10MN Washer 2 24 NM10NT Nut 2 25 W10MN Washer 2 26 SH1030M Sc...

Страница 40: ...11 June 2015 Page 40 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M BEFORE INCLUDING CR9606S s n 2107 CR9607S s n 10891 CR9610S s n 600 32 Cutter Attachment Components...

Страница 41: ...11 June 2015 Page 41 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M BEFORE INCLUDING CR9606S s n 2107 CR9607S s n 10891 CR9610S s n 600 32 Cutter Attachment Components...

Страница 42: ...11 June 2015 Page 42 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M FROM CR9606S s n 2108 CR9607S s n 10892 CR9610S s n 601 32 Cutter Attachment Components...

Страница 43: ...116 Decal Danger Mowing Attachment 2 20 W051218 Washer 2 21 KIT253 Kit Head 25 Cutter 805 32 Lawnboss 1 22 A100050Z Spacer Sleeve 1 23 A100052 Key 1 24 A100056 Pulley Cutter Ci 1 25 A100062 Kit Sub As...

Страница 44: ...11 June 2015 Page 44 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M 960mm 38 Cutter Attachment Components...

Страница 45: ...d Brake Cutter 1 18 3 PR0205 Rivet 2 19 SH0820M Screw 4 20 WS050216 Washer 2 21 W08MN Washer 2 22 WS040816 Washer Lock Spring 4 23 W06MN Washer 4 24 SH0620M Screw 6 25 AM073 Belt Guides 2 26 NM6NT Nut...

Страница 46: ...11 June 2015 Page 46 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M 960mm 38 Cutter Attachment Spindle Components...

Страница 47: ...2 8 A152013B Disc Cutter 2 9 BHSSM10X30 Screw Button 8 10 NM10NT Nut 8 11 SKIT41N Pair Blade Bolt Washer Nut Airflow 2 12 SKIT01D1 Blade Bolt Nut Set 2 13 Nut 1 14 Washer Wave 1 15 Blade Bolt Grade 8...

Страница 48: ...awn Boss Bonnet 2 8 DEC124 Decal Brake 1 9 DEC125 Cutter Disengage 1 10 DEC127 Mount This Side Only 1 11 DEC135 Decal Caution Hot Muffler 1 12 DEC136 Decal Drive Pedal 1 13 DEC248 Decal Lawn Boss Cons...

Страница 49: ...11 June 2015 Page 49 Rev6 05 04 13 Owners Manual for Lawn Boss Models A14011M A14111M...

Страница 50: ...70 Landseer Street Acacia Ridge Qld 4110 Australia PH 07 3323 2222 FAX 07 3344 6233 Web Site Address www coxmowers com au Email sales coxmowers com au...

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