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3

 

SAFETY

 

 
ACCIDENT PATTERNS TO AVOID 

 

I. 

CONTACT WITH THE ROTATING 
BLADE --

 This accident usually 

happens when the operator is clearing 
the discharge chute of grass, (especially 
when the grass is wet), or when the 
operator adjusts the machine without 
turning it off and waiting for the blades 
to completely stop. 

 

II. 

PROPELLED OBJECTS -- 

Sticks, 

rocks, wires, and other objects can be 
propelled out through the discharge 
chute or from under the mower housing.  
Bystanders are particularly vulnerable. 

 

III. 

GRASS CATCHER OR GUARD --

 The 

mower shall not be operated without 
either the entire grass catcher or guard 
in place. 

 

IV. OVERTURNING 

-- 

This happens when 

riding mowers are used on steep 
slopes, embankments or hills.  The 
operator in these cases can come in 
contact with the blades or sustain 
injuries during a fall. 

 

V. 

MOWER RUNNING OVER THE VICTIM 
--

 This usually happens when a riding 

mower is driven in reverse.  The 
accident victims are most often young 
children whom, unseen by the operator 
of the mower, were in the area being 
mowed. 

 
 
 
 

AT 

COUNTRY CLIPPER

, WE SHARE YOUR 

DESIRE TO PROTECT YOURSELF, YOUR 

FAMILY, YOUR FRIENDS AND YOUR 

NEIGHBORS FROM ACCIDENTAL INJURY.  

OBSERVING AND ENFORCING THE 

FOLLOWING GUIDELINES WILL HELP TO 

INSURE THE SAFETY OF EVERYONE. 

 
 
 
 
 

PLEASE BE CAREFUL!

 

 

SAFETY INSTRUCTIONS AND 

RECOMMENDATIONS 

 

1. 

PEOPLE WHO OPERATE, SERVICE, 
OR ARE OTHERWISE ASSOCIATED 

with the 

Country Clipper

 Zero Turning 

Radius Mower should be trained in its 
proper use and warned of its dangers.  
Before operating, adjusting, or servicing 
the 

Country Clipper

 Zero Turning 

Radius Mower they should read and 
understand this entire manual and the 
engine owner’s manual. 

 

2. 

AVOID CONTACT WITH MOVING 
PARTS.  

Keep hands and feet from 

under mowing deck and away from 
blades at all times.  Turn engine (motor) 
off if you must unclog the chute. 

 

3. 

AVOID HILLS AND SLOPES.

  Use 

extreme caution when mowing up or 
down slopes.  NEVER mow across the 
face of a slope.  If a slope must be 
ascended, back up the slope; drive 
forward when descending.  Reduce 
speed and use caution to start, stop and 
maneuver.  To prevent loss of control on 
a slope avoid sharp turns, sudden 
changes in direction, and sudden stops 
and starts. 

 

4. 

DISENGAGE POWER TO MOWER 
BEFORE BACKING UP.

  Do not mow 

in reverse unless ABSOLUTELY 
necessary and then only after turning 
around and observing the entire area 
behind the mower.  Go slowly.  Most 
“running over victim” accidents occur in 
reverse. 

 

5. 

BEGINNING OPERATORS SHOULD 
LEARN HOW TO STEER

 the 

Country 

Clipper

 Zero Turning Radius Mower 

before attempting to mow.  Start with 
slow engine speed and drive without the 
blades engaged in an open area until 
comfortable with the machine. 

 

6. 

KNOW HOW TO STOP QUICKLY.

  

Know the location and operation of 
every control, especially how to brake 
and how to disengage the mower 
blades. 

Содержание Zero Turn Radius Mower

Страница 1: ...can be potentially dangerous if used improperly and hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the equipment Study this manual and pay special attention to the important Safety Precautions on pages 3 6 Following these instructions will help you continue to e...

Страница 2: ...OYSTICK MODELS 6 OPERATION JOYSTICK MODELS 7 CONTROL LOCATIONS TWINSTICK MODELS 8 OPERATION TWINSTICK MODELS 8 MOWING RECOMMENDATIONS 10 MAINTENANCE 11 MAINTENANCE SCHEDULE 11 MAINTENANCE INSTRUCTIONS 12 BELT ROUTINGS 18 PROCEDURE FOR RAISING AND LOWERING THE DECK FOR SERVICING 19 LEVELING THE DECK 20 TROUBLE SHOOTING CHECK LIST 21 WIRING SCHEMATIC 23 HYDRAULIC SCHEMATIC 24 NOTES SERVICE RECORDS 2...

Страница 3: ...ATIONS 1 PEOPLE WHO OPERATE SERVICE OR ARE OTHERWISE ASSOCIATED with the Country Clipper Zero Turning Radius Mower should be trained in its proper use and warned of its dangers Before operating adjusting or servicing the Country Clipper Zero Turning Radius Mower they should read and understand this entire manual and the engine owner s manual 2 AVOID CONTACT WITH MOVING PARTS Keep hands and feet fr...

Страница 4: ...he engine exhaust and gasoline fumes are dangerous 13 DISENGAGE BLADES BEFORE DRIVING ACROSS WALKS or projecting objects 14 NEVER REMOVE THE FUEL CAP or add gasoline to a running or hot engine that has not been allowed to cool for several minutes after running Always make sure the gas cap is in place 15 NEVER CARRY PASSENGERS 16 DO NOT SMOKE AROUND THE MOWER or the gasoline storage container Gasol...

Страница 5: ...G BLADES Wrap the blade s or wear gloves and use caution when servicing them Only replace blade s Never straighten or weld blade s 41 USE JACKSTANDS TO SUPPORT COMPONENTS when required 42 KEEP BODY AND HANDS AWAY FROM PIN HOLES OR LEAKS IN HIGH PRESSURE HYDRAULIC LINES Always use paper or cardboard to search for leaks NEVER use hands Make sure all hydraulic connections are tight and that hydraulic...

Страница 6: ...eck battery fluid level 7 Inspect V belts 8 Check tire pressure 9 Make sure underside of mower deck is free of grass 10 Make sure mower blades are sharp and secured tightly 11 Clean the air intake screen on the engine if necessary 12 Perform any other maintenance as it becomes necessary See the Maintenance section of this manual IMPORTANT Before cutting grass clutch must be broken in as follows Wi...

Страница 7: ...ing forward movement of the Joystick Control Lever will increase the speed of travel C To reverse the direction pull the Joystick Control Lever slightly back D To turn move the Joystick Control Lever toward the direction you want to turn E To turn on a zero radius axis go slowly and move the Joystick Control Lever to the side you wish to turn and slightly to the rear at the same time CAUTION FOR S...

Страница 8: ...POTENTIALLY LETHAL DO NOT RUN LAWN MOWER IN GARAGE OR OTHER CONFINED AREA OPERATION TWINSTICK MODELS 1 MOVE STEERING CONTROL LEVERS TO neutral OUT position 2 SET PARKING BRAKE Pull up to set 3 DISENGAGE MOWER BLADE CLUTCH by moving clutch switch to OFF position 4 PULL ENGINE CHOKE CONTROL to full position for cold starts 5 SET ENGINE THROTTLE TO 1 2 THROTTLE 6 TURN IGNITION KEY to START position a...

Страница 9: ...posite to travel If the parking brake is engaged with the Steering Control Lever s in the IN position the engine will stop 11 CUTTING HEIGHT ADJUSTMENT With the Cut Height Adjustment Lever latched into the top cut height latch Insert Cut Height Stop Pin to desired cutting height Pull Cut Height Adjustment Lever rearward and then to the left to clear top cut height latch Lower Cut Height Adjustment...

Страница 10: ... make two passes mowing off 1 2 of the desired cut on the first pass and then the desired height the second pass Check for hidden dangers first 4 Go slowly for trimming Bypass Valve one on each hydrostatic transmission 5 Always cut grass with the engine at full throttle speed This ENGINE speed allows the cutting blades to operate at optimum cutting speed Control GROUND speed with the Control Lever...

Страница 11: ...take screen after each use Clean grass under deck after each use Check tire pressure every 10 hours Check battery fluid every 10 hours Sharpen mower blades every 10 hours Clean air filter pre cleaner element every 25 hours Check Hydrostatic Transmission oil level every 25 hours Check drive belts every 50 hours 20 hours break in Service Air Cleaner Filter Element every 100 hours Change engine crank...

Страница 12: ...s water Coat all exposed terminal surfaces with a light layer of grease or petroleum jelly to prevent corrosion NOTE At temperatures below 32 degrees F 0 degrees C the full charge state must be maintained to prevent cell electrolyte from freezing and causing permanent battery damage 3 TIRES Correct tire pressure is essential for efficient operation of the mower Check tire pressure as requested in ...

Страница 13: ...OR to removal of the cap Take caution to keep all foreign matter out of the Hydraulic Oil Reservoir Change the oil in the Hydraulic Oil Reservoir after the first 100 hours of use and then every 500 hours after that To change oil remove the Hydraulic Oil Filter and allow all of the oil to drain from the Hydraulic Oil Reservoir Replace with a new Hydraulic Oil Filter P N H 2026 and 20W 50 Motor Oil ...

Страница 14: ...ng F Retighten the locknuts on Upper Linkage Rod Assembly and check to make sure the drive wheel is still not turning G Repeat steps B through F for other side H Shut off engine before removing from blocks Replace fender skirt 9 JOYSTICK CONTROL LEVER SENSITIVITY ADJUSTMENT To change the sideways turning response adjust as follows A Remove the right hand fender skirt exposing the Joystick Control ...

Страница 15: ...ssembly Note One of these is a left hand nut and will have to be turned backwards E Adjust the Neutral Position by turning the rod in the upper linkage until the wheel stops turning F Retighten the nuts on the Upper Linkage Assembly and check to see that the drive wheel is still not turning G Repeat steps B F for the other side H Shut off engine before removing the blocks see Illustration at top o...

Страница 16: ... right 12 ADJUSTING FOR STRAIGHT FORWARD TRACKING Joystick and Twinstick In a large open area actuate the Control lever s into the full forward position If the mower veers in either direction left or right some adjustment is necessary If the mower veers to the right then the right hydrostat needs to be sped up If the mower veers to the left then the left hydrostat needs to be sped up A Stop the ma...

Страница 17: ...Remove e ring clip from dampener mounting stud Position dampener onto the heavy dampener mounting stud top Re install the e ring clip B Lighter Force to Shift Joystick Control Lever Remove e ring clip from dampener mounting stud Position dampener onto the light dampener mounting stud bottom Re install the e ring clip 17 Light Dampener mounting stud Heavy Dampener mounting stud E ring Dampener ...

Страница 18: ...lt viewed from ground looking up Release tension from Hydrostat Drive Belt Insert Small punch or Screwdriver into this hole to Lock Idler Arm in the release position when changing Hydrostat Drive Belt Hydrostat Drive Belt P N D 3769 Motor Pulley 48 Deck Belt P N D 3727 52 Deck Belt P N D 3733 60 Deck Belt P N D 3764 Clutch Deck Drive Belt 18 ...

Страница 19: ...made easier if someone stands on the rear bumper of the tractor IMPORTANT NOTE MAKE SURE THAT THE DECK IS LIFTED FAR ENOUGH TO GO COMPLETELY OVER CENTER This will prevent the deck from falling down when servicing the underside of the mower deck 2 LOWERING THE DECK A Push the bottom back of the deck towards the rear of the tractor Lower the deck until it rests on the ground B Lift the rear corner o...

Страница 20: ... all four deck hangers re adjust if necessary To set the proper rake of the deck shorten both rear deck leveling screws 1 1 2 to 2 turns Lock the jam nuts on the deck hangers NOTE the two rear deck hangers will be easier to adjust if the fender skirts are removed 2 x 4 board on Edge One each front corner just inside of anti scalping wheels Front Deck Hanger one each side Rear Deck Hanger one each ...

Страница 21: ...ug wire loose or grounded check spark plug wires Spark plug s faulty or improperly gapped check spark plug condition and reset gap Electronic ignition defective consult dealer Dirty or maladjusted carburetor readjust carburetor consult dealer for carburetor service 4 ENGINE STARTS BUT CUTS OUT Water in gasoline drain old gasoline and replace with new gasoline clean carburetor bowl Clogged fuel lin...

Страница 22: ...justment readjust carburetor Improper spark plug gap check and re gap plug 9 ENGINE BACKFIRES Carburetor maladjustment readjust carburetor 10 ENGINE RUNS BUT MOWER WON T MOVE FORWARD Transmission locks in free wheel position put in lock position see pg 10 Drive belt broken or slipping replace drive belt Shift linkage disconnected reconnect Transmission oil low consult dealer Bad transmission consu...

Страница 23: ...OLENOID MAGNETO KOHLER SWITCH OIL PRESSURE MAGNETO ENGINE PLUG 2 KOHLER B IGNITION SWITCH OPTIONAL L G M S OPTIONAL BRAKE SWITCH OPTIONAL OPTIONAL TWIN LEVER STEER ONLY COM N C Black wires Ground Red wires Power Blue wires Kill Circuit Yellow wires Start Circuit Green wires Signal Circuit START SWITCH POSITION CIRCUIT MAKE OFF G M ON B L START B L S ...

Страница 24: ...ARD LEFT HAND HYDROSTATIC TRANSMISSION REVERSE HIGH PRESSURE CASE DRAIN CHARGE PUMP INLET HIGH PRESSURE RIGHT HAND WHEEL MOTOR RIGHT HAND HYDROSTATIC TRANSMISSION HIGH PRESSURE REVERSE HIGH PRESSURE FORWARD OIL FILTER OIL TANK NOTES SERVICE RECORDS DATE SERVICE WORK COMPLETED ...

Страница 25: ...haust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Country Clipper Division Shivvers Manufacturing Inc 613 W English St Corydon IA 50060 0467 Ph 641 872 2544 Fax 641 872 1593 25 ...

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