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COSMOSTAR A0118, Инструкция по эксплуатации

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COSMOSTAR

  

Fluid Handling Equipment 

www.cosmostar.net

  

e-mail: 

[email protected] 

PRESSURE RELIEF PROCEDURE 

 

1. Close

 

the

 

fluid

 

supply

 

inlet;

 

make

 

the

 

pump

 

circulates

 

out

 

all

 

of

 

the

 

internal

 

fluid. 

2. Close

 

the

 

bleed-type

 

air

 

valve

 

first,

 

and

 

open

 

the

 

fluid

 

outlet

 

valve

 

or

 

trigger

 

the 

gun

 

to

 

relieve

 

pressure

 

and

 

open

 

the

 

drain

 

valve 

3. After

 

above

 

steps,

 

the

 

pump

 

would

 

operate

 

slowly

 

until

 

the

 

pressure

 

relief 

completely. 

4. Close

 

the

 

fluid

 

outlet

 

valve. 

 

Leave

 

the

 

fluid

 

drain

 

valve

 

open

 

until

 

you

 

are

 

ready

 

to

 

pump

 

the

 

fluid

 

again.

 

If

 

the 

hose

 

is

 

completely

 

clogged,

 

or

 

pressure

 

has

 

not

 

been

 

fully

 

relieved

 

after

 

following 

the

 

steps

 

above,

 

very

 

slowly

 

loosen

 

the

 

hose

 

and

 

coupling

 

and

 

relieve

 

pressure 

gradually,

 

then

 

loosen

 

completely.

 

Then

 

clear

 

the

 

hose. 

 

FLUSH THE PUMP BEFORE FIRST USE 

 

The

 

pump

 

is

 

tested

 

with

 

lightweight

 

oil,

 

which

 

is

 

left

 

in

 

to

 

protect

 

the

 

pump 

parts.

 

If

 

the

 

fluid

 

you

 

are

 

using

 

may

 

be

 

contaminated

 

by

 

the

 

oil,

 

flush

 

it

 

out

 

with

 

a 

compatible

 

solvent. 

 

To

 

clean

 

any

 

settled

 

particles

 

out

 

of

 

the

 

system,

 

flush

 

the

 

entire

 

system

 

after

 

a 

period

 

of

 

time.

 

(Recommended

 

90

 

days

 

or

 

less). 

 

 

CONNECT

 

THE

 

HOSES

 

AND

 

GUN

 

TO

 

THE

 

SYSTEM 

 

1. Connect

 

the

 

fluid

 

hose

 

between

 

the

 

fluid

 

outlet

 

valve

 

and

 

the

 

fluid

 

inlet

 

of

 

the

 

air assistant

 

spray

 

gun. 

2. Connect

 

the

 

air

 

hose

 

between

 

the

 

gun

 

air

 

regulator

 

and

 

the

 

air

 

inlet

 

of

 

the

 

air 

assistant

 

spray

 

gun. 

3. Verify

 

that

 

all

 

fittings

 

throughout

 

the

 

system

 

are

 

tightened

 

securely. 

14 

Содержание A0118

Страница 1: ...urer COSMOSTAR A0118 80 1 Airless Sprayer M010 Hulk Air Motor L0118CS L0118SUS Lower CHING YEA MECHANICAL INDUSTRY CO LTD No 8 Alley 6 Lane 15 Sec 2 Jiayuan Rd Shulin District New Taipei City 238 Taiwan TEL 886 2 668 7799 FAX 886 2 668 8991 http www cosmostar net e mail sales cosmostar net ...

Страница 2: ...and safety regulations SKIN INJECTION HAZARD Hazard out fluid or toxic fumes can cause serious injury or death if splashed in the eyes on the skin inhaled or swallowed Know the specific hazards of the fluid you are using Store hazard out fluid in an approved container Dispose of hazard out fluid according to all local state and national guide lines Always wear protective eyewear gloves clothing an...

Страница 3: ...on to avoid the build up of flammable fumes from solvents or the fluid being sprayed dispensed or transferred Pipe and dispose of the exhaust air safely away from all sources of ignition If the diaphragm fails the fluid is exhausted along with the air Keep the work area free of debris including solvent rags and gasoline Electrically disconnect all equipment in the work area Extinguish all open fla...

Страница 4: ... frame 10 24 Ring 2 8 Union hose 1 25 Suction tube 1 9 Tube drain 1 26 Suction cap 1 10 Nipple 1 27 Regulator 1 11 Coupling hose 1 28 Housing lock 1 12 Hose suction 1 29 Valve 1 13 Hose fluid 1 30 Filter 2 14 Nut 4 31 Screw regulator 2 15 Washer lock 4 32 U Lock 1 16 Screw cap 4 33 Cart portable 1 17 Airless spray gun 1 34 Nut 2 35 Washer 2 03 COSMOSTAR Fluid Handling Equipment www cosmostar net e...

Страница 5: ...Hulk 10 Air Motor Inner Schematic Parts Drawing 04 COSMOSTAR Fluid Handling Equipment www cosmostar net e mail sales cosmostar net ...

Страница 6: ...05 COSMOSTAR Fluid Handling Equipment www cosmostar net e mail sales cosmostar net M010 Hulk Air Motor Parts Drawing ...

Страница 7: ...2 25 M01025 Seal valve plate 2 Item Part No Description Qty 26 SH0616CZ Screw 3 8 x 1 4 27 M01027 Screw cap 3 8 4 28 M01028 Manifold 2 29 M01029 Gasket air manifold 2 30 M01030 Packing V block 2 31 M01031 Washer 2 32 M01032 Cylinder motor 1 33 M01033 O Ring rubber 1 34 M01034 Piston Assy Set 35 M01035 Trip Rod 1 36 M01036 Spring 1 37 M01037 Bushing spring 2 38 M01038 Screw 2 39 M01039 Stud connect...

Страница 8: ...w the coupling nut 2 off of the air motor piston rod Unfasten the tie rod locknuts 7 from the tie rods 5 Carefully pull the displacement pump away from the air motor 3 Please remind to execute the above procedure carefully Part No Description Qty 2 Nut coupling 1 3 Rod connecting 1 5 Rod shoulder to shoulder 3 6 Washer spring 3 7 Nut lock 3 26 Nut jam 1 27 Pin cotter 1 07 COSMOSTAR Fluid Handling ...

Страница 9: ...h stars have limited life time Please run a regular checking in order to maintain high performance COSMOSTAR Fluid Handling Equipment www cosmostar net e mail sales cosmostar net 08 L0118CS Displacement Pump Parts Drawing ...

Страница 10: ...804 Nut packing 1 05 011505 Rod tie 3 06 011506 Washer 3 07 011507 Nut 3 08 C11808 Housing pump 1 09 11809C Gland female CS 2 10 011810 V Packing teflon 6 11 011811 V Packing leather 4 12 11812C Gland male CS 2 13 011513 Gasket 1 14 C11814 Sleeve 1 15 C11815 Rod displacement 1 16 011516 Pin cotter 2 17 011517 Pin ball stop 1 18 BC0304 3 4 Ball SUS 1 19 011819 Retainer SUS 1 20 C11820 Stud piston 1...

Страница 11: ...uce wears on the valve Service Notes Clean all parts thoroughly when disassembling Check parts carefully for damage or wear replace as needed Numbers in parentheses in the text refer to the parts drawings Check periodically for leakage from the small holes near the top and bottom of the fluid filter If you find leakage at the holes or anywhere else replace the seals promptly Inspect the sealing su...

Страница 12: ...cosmostar net e mail sales cosmostar net Item Part No Description Qty 1 092801 Bowl 1 2 092802 Spring 1 3 092803 Strainer 1 4 092804 Support 1 5 092805 Gasket PTFE 1 6 092806 O Ring PTFE 1 7 092807 Manifold 1 8 092808 Plug 1 9 092809 Elbow outlet 1 10 092810 Union adapter 1 11 092811 Nipple adapter 1 12 092812 Plug 1 11 R0928 Fluid Outlet Filter Part Drawing ...

Страница 13: ...B2 Tip 1 3 2006B3 Tip guard 1 C 1 2006C1 Gasket tip 1 2 2006C2 Tip guard 1 ItemPart No Description Qty 1 200601 Body gun 1 2 200602 Pin pivot 1 3 200603 Screw lock 1 4 200604 Setscrew 1 5 200605 Trigger gun 1 6 200606 Housing fluid 1 7 200607 Screw housing 1 8 200608 Needle assembly 1 9 200609 Gasket 1 10 200610 Scre lock 1 COSMOSTAR Fluid Handling Equipment www cosmostar net e mail sales cosmosta...

Страница 14: ...g a system to meet your particular needs contact us Supplied Components The air filter regulator lubricator 2 removes harmful dirt and moisture from the compressed air supply controls pump speed and outlet pressure by adjusting the air pressure to the pump and provides automatic lubrication of the air motor Hose and Gun Connections Connect a grounded fluid hose to the 3 8 npsm f outlet union 6 of ...

Страница 15: ...r following the steps above very slowly loosen the hose and coupling and relieve pressure gradually then loosen completely Then clear the hose FLUSH THE PUMP BEFORE FIRST USE The pump is tested with lightweight oil which is left in to protect the pump parts If the fluid you are using may be contaminated by the oil flush it out with a compatible solvent To clean any settled particles out of the sys...

Страница 16: ...ould be stop leaking Set Air and Fluid Pressure with the Air Regulator To set the air and fluid pressure with the air regulator slowly increase the air pressure and use the regulator setting to control the pump speed and fluid pressure Always use the lowest air pressure necessary to get desired results Higher pressures cause premature tip and pump wear To increase air pressure turn T handle clockw...

Страница 17: ... use wrench to fix it tighten 4 Add a lubrication oil before connect an air supply to the pump 5 Rotate the oil cup clockwise to open it 2 Connect a swivel with a airless spray gun Prime the Pump 1 Connect a fluid hose to the high pressure filter as following picture and use wrench to fix it tighten 16 OPERATION ...

Страница 18: ...pressure Rotate the cap counterclockwise to decrease air inlet pressure Press the cap down after adjustment has been finished 10 Place suction tube into fluid supply container 11 Hold metal part of the airless gun firmly to side of a pail and hold trigger open 8 Connect air supply line to air inlet connector 6 Add a compatible lubrication oil into the cup 7 Rotate the oil cup counter clockwise to ...

Страница 19: ... pressure 1 1 5 bar to trigger the gun to spray out all of material in the hose 2 Close the master air inlet valve 12 Open bleed type air valve 13 Slowly open air regulator until pump starts and cycle pump slowly until all air is pushed out and pump and hoses are fully primed 14 Release gun trigger and finish prime the pump 15 Adjust the air regulator to your requirement pressure from 2 5 bars Use...

Страница 20: ...ressure 4 Start the pump Always use the lowest operating pressure when flushing recommend 1 1 5 bar 5 Flush the pump until clear solvent flow from the fluid outlet COSMOSTAR Fluid Handling Equipment www cosmostar net e mail sales cosmostar net 19 OPERATION 3 Prepare the compatible flushing fluid in order to clean up pump ...

Страница 21: ...w cosmostar net e mail sales cosmostar net Daily check Before starting pump operation be sure to conduct the following check every day If any irregularity is found DO NOT start running the pump until the cause of irregularity has been found and corrective measures have been taken 1 Verity the drain flow through the air filter 2 In case suing a lubricator verify the quantity of lubricating oil 3 Ma...

Страница 22: ...ar use hoes with larger ID Bleed valve open Close Air leaking into supply container Check wiper plate seal Worn packing in displacement pump Replace pickings Pump operates but output low on down stroke Held open or worn intake valve or seals Clear valve replace seals Pump operates but output low on up stroke Held open or worn piston valve or seals Clean repair a fluid pump Erratic or accelerated p...

Страница 23: ... 92 5 psi 6 4 bar Maximum Volume Flow Rate 2 3 GPM 8 7 LPM Volume Per Cycle 145 cc Maximum Recommended Pump 60 cycles per min Air Inlet Size 3 4 pt f Fluid Inlet Size 1 pt f Fluid Outlet Size 1 4 pt f Maximum Operating Temperature 82 C 180 F COSMOSTAR Fluid Handling Equipment www cosmostar net e mail sales cosmostar net 22 Technical Data ...

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