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C211 C

Swing Arm Tire Changer

Opera

Ɵ

on Manual

Installation, Operation, Maintance

You will need the manual for the in-
formation of the machine, such as
safety warnings and precautions, as-
sembly, operating, maintenance and
parts lists/assembly diagrams. Keep
your invoice with this manual for fu-
ture reference. Manufacturer shall
not be liable for any injury to persons
on damage to things caused by fail-
ure to comply with these regulations
and can cancel warranty coverage.

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Содержание C211 C

Страница 1: ...machine such as safety warnings and precautions as sembly operating maintenance and parts lists assembly diagrams Keep your invoice with this manual for fu ture reference Manufacturer shall not be liable for any injury to persons on damage to things caused by fail ure to comply with these regulations and can cancel warranty coverage ...

Страница 2: ...ents 4 5 Assembly Procedure 4 6 Pneumatic Link Up 4 7 Electric Link Up 5 Warning Label 6 Operating Instructions 6 1 To Perform Preliminary Operating Texts 6 2 To Break The Tire Bead 6 3 Demounting The Tire From The Wheel 6 4 Mounting The Tire Onto The Wheel Rim 6 5 Inflating The Tire 7 FRL Instruction 8 Routine Maintenance 9 Trouble Shooting Guide 10 Mounting Head s Angle Adjusting 11 Exploded Dra...

Страница 3: ...0 Humidity 30 95 Installation altitude NOT exceed 1000m Transport storage temperature 25 55 2 GENERAL SAFETY WARNINGS AND PRECAUTIONS You will need the manual for the information of the machine such as safety warnings and precautions assembly operating maintenance and parts lists assembly diagrams Keep your invoice with this manual for future reference Manufacturer shall not be liable for any inju...

Страница 4: ...regularly by qualified technicians 12 USE THE RIGHT PRODUCT FOR THE RIGHT JOB There are certain applications for which this product was designed Do not use this product for a purpose for which it was not intended 13 THE HEIGHT OF THE SOCKET SHOULD BE POSITIONED AT A HEIGHT OF 0 6 1 7m 14 THE PLUG SOCKET SHOULD BE POSITIONED THAT IT CAN BE UNDER THE IMMEDIATE SUPERVISION 3 SPECIFIC PRODUCT WARNINGS...

Страница 5: ...re all parts shown on the spare parts List Assembly Diagrams are included If any parts are missing or broken please call the manufacturer or the dealer as soon as possible 4 3 Production Description Fig 2 1 BEAD BREAKER PEDAL 2 JAW CLAMP PEDAL 3 REVERSE PEDAL 4 TURNTABLE 5 JAW 6 MOUNTING HEAD 7 TOOLS SHAFT 8 SWINGING ARM 9 BLOCK SUPPORT 10 COLUMN 11 PRESSURE REGULATOR 12 PADDLE 13 BUFFER 14 BEAD L...

Страница 6: ...ed 3 Firmly wrench tightens the column with the four mounting bolt washers and nuts mentioned in step 1 above 4 6 Pneumatic Link Up 1 Push the clamping pedal down completely to ensure that the clamping jaws do not open unexpectedly 2 Connect the air hose to the union on bottom of the vertical column which is as a tanker 3 Connect the inflation gun if it is to be installed to its connector 4 Connec...

Страница 7: ...post to its working position your hands could be crushed between the rim and the mounting head CJ006 Bead breaking with the table top slide grippers open can crush the operator s hands During bead breaking NEVER touch walls of the tire with your hands CJ007 Bead breaking must be done with the utmost care and attention When the bead breaker pedal is operated the bead beaker arm moves quickly and po...

Страница 8: ...pushing it towards the outside Place the wheel up against the Rubber Buffer Bring the Paddle against the bead about 10mm from the edge of the rim see Fig 5 4 Depress the bead breaker pedal fully to activate the paddle Release pressure on the bead breaker pedal When the blade has reached the end of its travel and or when the tire bead is broken 5 Rotate the tire slightly and repeat the procedure ar...

Страница 9: ... there is one it is recommended to perform this step with the inner tube valve stem positioned about 1 to the right of the mounting head 9 With the lever 14 Fig 2 held in position rotate the turntable in a clockwise direction by fully depressing the reverse pedal Continue until the tire is completely separated from the wheel rim 10 Remove the inner tube if there is one and repeat the above steps f...

Страница 10: ...ossible Inflate the tire with brief jets of air checking the air pressure frequently Never inflate a tire above and or below the air pressure recommended by the tire manufacturer 2 To inflate the tire attach the air gauge nozzle to the tire valve stem with the locking lever in the UP position Check the condition of the tire and make sure the nozzle is pressed down completely over the threads of th...

Страница 11: ...act by the input air pressure instability Lubricator can lubricate the moving parts that are inconvenient to lubricate In all FRL can prolong the tire changer s service life greatly 1 AIR INLET DIRECTION Air inlet is marked 2 SPECIFICATION Applicable fluid Air Max working pressure 1 0MPa Environment temperature Fluid temperature 5 60 Recommended applicable oil 50W hydraulic oil Setting pressure ra...

Страница 12: ...st 20 days of use retighten the jaws tightening screws and the screw located on the turntable slides 6 In the event of a loss of power check to see if the belt is tight To do so remove the left side of the cover by unscrewing the six screws Tighten the belt using the adjusting screw located on the motor support FIGURE 9 7 In the event the block support doesn t lock the tools shaft in place or the ...

Страница 13: ... unit 11 For cleaning or replacing the bead breaker valve follow steps 8 9 and 10 above Fig 11 Fig 11 9 TROUBLE SHOOTING 1 A Situ Turntable does not rotate B Reas a The power plug S is not inserted or no power from the mains electric supply b The problem with motor c Reverse pedal broken d Belt loosen or broken C Disp a Insert the plug correctly and reset the mains electric supply b Check for loos...

Страница 14: ...rectly adjusted or defective b Locking slide screw loose C Disp a Adjust or replace locking slide b Tighten screw 6 A Situ Bead Breaker Pedal and Jaw clamp pedal lock out of position B Reas Return spring of the pedal broken C Disp Replace spring 7 A Situ Bead breaking operation difficult or fail B Reas a The stop bolt incorrectly adjusted b Silencer clogged c Value shaft O ring broken d Cylinder p...

Страница 15: ...im size over this range appropriate adjustment to the angle of the mounting head or special mounting head replacement is needed Setting steps 1 Lock the wheel on the turntable 2 Lower the tools shaft 7 Fig2 until the mounting head 6 Fig2 rests next to the wheel rim and on top of the wheel 3 Loosen the screws part 125 127 of the mounting head 4 Adjust the angle of the mounting head by hand as shown...

Страница 16: ... 0 1 2 2 3 ...

Страница 17: ... 0 1 22 345 6 56 3 51 3 ...

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Страница 19: ... 0 1 ...

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Страница 25: ...1 Plastic cover 305 GB T 95 1 Washer φ16 117 C2110131 1 Spring 306 JB1092 1 O ring φ16 118 C2110130 1 Locking plate 307 GB T 95 1 Washer φ16 119 C2110126 1 Horizontal arm 308 JB1092 2 O ring φ180 120 C2110125 1 Hexagonal vertical arm 309 C211010606 1 Bead breaker cylinder lid front 121 C2110124 1 Buffer bush 310 C211010601 1 Bead breaker cylinder rod 122 C211012302 1 Mounting head plastic protecto...

Страница 26: ...f locking nut M8 614 C2110154 2 Washer 433 C21101122001 2 5 Way valve casing 615 GB T95 2 Washer φ8 434 GB T 41 8 Nut M6 616 GB T 93 2 Spring washer 435 GB T95 8 Washer φ6 617 GB T 70 2 Screw M10 25 436 GB T 70 8 Screw M6 25 618 GB T 70 4 Screw M8 25 437 PT08 01 2 T union 8 8 1 8 619 GB T 41 4 Nut M8 438 PL08 01 1 L union 8 1 8 620 C2110110 1 Motor support 439 C2110361 1 Hose valve to valve 440 C2...

Страница 27: ...01 Fig IT1 5 Fix the tools box and its support frame 08 Fig IT1 with screws and nuts in the pre drilled holes 6 Connect hose 05 Fig IT1 from the body to the fitting 02 Fig IT1 of the manometer 04 Fig IT1 through the holes of the tools box 7 Replace the front panel of the tools box and fasten with its screws 1 General information 1 The IT inflating device is used during bead seating operation and d...

Страница 28: ...Make a last check to be certain that tire and rim diameter correspond 4 Check to be certain that rim and beads are sufficiently lubricated If necessary lubricate some more 5 Press the pedal down to the middle position 6 If the bead of the tire is not well seated due to a strong bead lift tire manually until the upper bead seals against the rim then press the pedal all the way down A strong jet of ...

Страница 29: ......

Страница 30: ...alve to air input 1 IT59 P T 3T 0802 T Union 1 IT17 I2110316 complete 5 way valve 1 IT60 I2110164 Complete IT box 1 IT18 I2110317 Hose 5 way valve to quick exhaust valve 1 Pressure regulator IT19 PC08 01 L union 1 8 1 IT101 I2110101 Inflation pedal support 1 IT20 PC 3T 0803 T union 1 IT102 GB T 1239 6 Spring 1 IT21 C2110327 Solenoid hose 1 IT103 GB T 50 Washer φ8 1 IT22 GB T41 Nut M6 4 IT104 GB T ...

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