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Continuous Flow ICemaker Service Manual

© 2005-2014, Cornelius Inc.

- 14 -

Publication Number: 630460308SER

I

NSTALLATION

 

AND

 S

HAFT

 S

EAL

 R

EPLACEMENT

 700, 1000, & 2000

1.

Place shaft seal locator seat and shaft seal mount 
over gearmotor output shaft and push down until 
shaft seal seat and shaft seal mount rest flush on 
top of gearmotor.

2.

Place rubber coated ceramic seal (important: 
ceramic face up) over output shaft and push down 
until seal nest in recess of shaft seal mount. (lubri-
cate rubber on ceramic seal with rubber lubricant).

3.

Place shaft seal with carbon face down (spring up) 
over output shaft and push (gently) downward until 
seal rests on carbon face of the output shaft seal.

4.

Place flat washer over output shaft and let rest on 
the output shaft seal. Push down on the washer 
compressing the spring on the output shaft seal. 
While holding the seals (down) in place slide the E–
ring into the groove on the output shaft

Figure 9. Shaft Seal 700 and 1000

U

PPER

 N

UT

 

AND

 B

EARING

 A

SSEMBLY

The upper white bearing located on top of the auger is used to absorb the force between the auger and extruding 
head.

NOTE: The bearings are 3/32

 

thick. When they wear below 1/16 they should be replaced. Bearings 

to be inspected for wear during quarterly maintenance.

To Replace Bearing

!

WARNING

:

Disconnect power to the unit before servicing. Follow all lock out/tag out procedures established by the user. Verify all 
power is off to the unit before performing any work.

Failure to comply could result in serious injury, death or damage to the equipment.

1.

Remove top panels.

2.

Remove Dispense Tray Cover.

3.

Use an open end wrench on auger nut connected to bearing and turn counterclockwise to remove 

assembly.

4.

Remove worn bearings. Replace with new bearings and then reinstall assembly.

NOTE: If auger turns with nut, remove cover on top of gearmotor stator and hold motor while 
loosening nut.

E

LECTRICAL

 C

HECKOUT

!

WARNING

:

Disconnect power to the unit before servicing. Follow all lock out/tag out procedures established by the user. Verify all 
power is off to the unit before performing any work.

Failure to comply could result in serious injury, death or damage to the equipment.

1.

Remove the compressor electrical box cover. Check for obvious damage and loose wires.

2.

Disconnect the fan motor leads. Since capacitors store energy, short the capacitor with a screwdriver. This will 
prevent shocks.

3.

Disconnect the compressor terminal wires.

Содержание WCC 2001 QT-R

Страница 1: ...EMAKER WCC 2001 QT R Service Manual Release Date September 21 2005 Publication Number 630460308SER Revision Date March 18 2014 Revision G Visit the Cornelius web site at www cornelius com for all your...

Страница 2: ...ccurrences including but not limited to 1 other than normal and proper use and normal service conditions with respect to the Product 2 improper voltage 3 inadequate wiring 4 abuse 5 accident 6 alterat...

Страница 3: ...ntenance 5 Monthly 5 Quarterly 5 Semi Annually 6 Water Level Control 7 How Water Level Control Works 7 Purpose 7 To Replace Water Level Control 7 To Replace Water Level Safety Switch 7 Electrical 8 Te...

Страница 4: ...Upper Nut and Bearing Assembly 14 To Replace Bearing 14 Electrical Checkout 14 Overload Check 15 Compressor Check 15 Capacitor Check 15 Safety Controls 16 Guide to Good Ice 17...

Страница 5: ...oderate injury or equipment damage SAFETY TIPS Carefully readandfollowall safety messagesinthismanualandsafety signsontheunit Keepsafety signsin goodconditionandreplace missingordamageditems Learnhowt...

Страница 6: ...y or equipment damage SHIPPING AND STORAGE CAUTION Before shipping storing or relocating the unit the unit must be sanitized and all sanitizing solution must be drained from the system A freezing ambi...

Страница 7: ...data for continuous flow icemaker series 500 700 1000 and 2000 SPECIFICATION CHART Models Condensing Unit VAC HZ PH Wire Comp RLA Fan Amps GRMTR Amps Refrigerant Circuit Fuse Oz Type WCC2001 R Remote...

Страница 8: ...cable located on the top of the dispense tray cover When replacing the sensor make sure the bulb is inserted to the bottom of the thermostat well GEAR MOTOR The gearmotor is equipped with a start rela...

Страница 9: ...rature water 2 minute exposure time 10 Sanitize auger diverter assembly and ice transition drop tube in a sink using sanitizing solution and reinstall in icemaker Using sanitizer wipe down the dispens...

Страница 10: ...icemaker water seal 2 Check drain tubes for clogs and aged tubes Replace if tubes are stained or brittle 3 Check for signs of condensation Clean where necessary and replace insulation properly 4 Check...

Страница 11: ...only provides a visible check of water level but also is a good guide to the internal conditions which exist within the icemaker assembly itself See Cleaning Procedure TO REPLACE WATER LEVEL CONTROL...

Страница 12: ...Continuous Flow ICemaker Service Manual 2005 2014 Cornelius Inc 8 Publication Number 630460308SER ELECTRICAL Figure 3 Schematic and Wiring Diagram WCC2001 QT R...

Страница 13: ...the pressure charts you can easily determine whether or not the expansion valve is working properly ADJUSTMENT AND TROUBLESHOOTING When troubleshooting the expansion valve you must first be sure you h...

Страница 14: ...Turn screw counterclockwise to raise opening point or clockwise to lower opening point Opening point of valve should be set to maintain proper operating pressure in refrigeration system high side Ref...

Страница 15: ...Continuous Flow Icemaker Service Manual Publication Number 630460308SER 11 2005 2014 Cornelius Inc...

Страница 16: ...ntinuity replace the relay Figure 6 Gearmotor Assembly TO REPLACE GEARMOTOR ASSEMBLY WARNING Disconnect power to the unit before servicing Follow all lock out tag out procedures established by the use...

Страница 17: ...the output shaft seal Push down on the washer com pressing the spring on the output shaft seal While holding the seals down in place slide the E ring into the groove on the output shaft Figure 7 Shaf...

Страница 18: ...The bearings are 3 32 thick When they wear below 1 16 they should be replaced Bearings to be inspected for wear during quarterly maintenance To Replace Bearing WARNING Disconnect power to the unit bef...

Страница 19: ...he compres sor if there is no continuity as the run windings are open 2 Check between C and S Replace the compres sor if there is no continuity as the start windings are open 3 Check between C and R o...

Страница 20: ...unit to function The safety and control system shut off devices are 1 Low water shut off reed switch located in icemaker float assembly Automatic reset type 2 Gearmotor thermal overload manual reset t...

Страница 21: ...Continuous Flow Icemaker Service Manual Publication Number 630460308SER 17 2005 2014 Cornelius Inc GUIDE TO GOOD ICE...

Страница 22: ...Continuous Flow ICemaker Service Manual 2005 2014 Cornelius Inc 18 Publication Number 630460308SER Figure 14 Troubleshooting Chart...

Страница 23: ......

Страница 24: ...Cornelius Inc www cornelius com...

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