®
OLYMPUS POST-MIX
230 VAC / 50 & 60 Hz
115 VAC / 60 Hz
Service Manual
Publication Number: 750300229
Revision Date: October 1
Revision: C
Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.
Страница 1: ...US POST MIX 230 VAC 50 60 Hz 115 VAC 60 Hz Service Manual Publication Number 750300229 Revision Date October 1 Revision C Visit the IMI Cornelius web site at www cornelius com for all your Literature...
Страница 2: ...met To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact Trademarks and copyrights Aurora Blendonator Cornelius Decade Hydro Boost Si...
Страница 3: ...lation Requirements 5 Requirements Summary 5 Electrical Requirements 5 Environmental Requirements 6 Installation Procedure 6 Counter top Installation 6 Connect Syrup Water CO2 and Carbonated Water Lin...
Страница 4: ...ICE 17 Preventative Maintenance 17 Preventative Maintenance Summary 17 Sanitizing 17 Double Liquid Check Valve Inspection Cleaning 18 Check For Leaks 18 Check Ratio 19 Clean Condenser 19 TROUBLE SHOOT...
Страница 5: ...e Keep safety signs in good condition and replace missing or damaged safety signs Learn how to operate the machine and how to use the controls properly Do not let anyone operate the machine without pr...
Страница 6: ...upplier Never apply flame or localized heat directly to any part of the cylinder High temperatures may damage the cylinder and could cause the pressure relief device to fail prematurely and venting th...
Страница 7: ...is easily removed for service and maintenance Adjustable water flow regulators and syrup flow reg ulators located on standard LEV dispensing valves are easily accessible The Olympus over the counter p...
Страница 8: ...5 6 Valve Positions Convertible To Water 3 3 4 3 4 5 Nominal Ice Bank Size 6 4 kg 14 lbs 8 2 kg 18 lbs 11 4 kg 25 lbs Water Bath Volume 28 L 7 3 gal 32 L 8 4 gal 40 L 10 5 gal Overall Height 668 mm 26...
Страница 9: ...ly Temperature 4 to 43 C 40 to 110 F ambient temperature Clearance 46 cm 18 in above 15 cm 6 in for side panel vents CO2 5 2 bar 75 psi at dispenser Syrup 4 1 bar 60 psi Water 4 5 bar recommended 65 p...
Страница 10: ...of clearance on all sides and 46 cm 18 in on the top of the unit CAUTION This unit is designed for indoor installation only in a non harsh environments Avoid exposure to direct sunlight CAUTION If th...
Страница 11: ...nnecting Lines 1 Route syrup and plain water lines underneath the dispenser The lines can be routed up through a hole in the counter or from the back of the unit Connect the inlet lines to the appropr...
Страница 12: ...gher than 5 2 bar 75 psig will require installation of a water pressure regulator to control the pressure to 4 5 bar 65 psi Pressures in excess of 5 2 bar 75 psi may cause flooding of the carbonator t...
Страница 13: ...psig for diet base tank applications NOTE The Olympus dispenser with integral cold carbonator requires CO2 supply pressure of 5 2 bar 75 psig 3 Bleed air from the lines with the carbonator tank relief...
Страница 14: ...nstall top panel front merchandiser panel and front stainless steel splash plate 2 Turn power ON 3 Check to see that the refrigeration system started after the built in 3 minute delay 4 Allow dispense...
Страница 15: ...ee consecutive times 7 Repeat procedure for other valves DISPENSER INSTALLATION WITH BUILT IN MINI PUMPS Position Dispenser On Counter 1 Position the Olympus dispenser on counter and remove drip tray...
Страница 16: ...sure to leave enough length so that the mini pumps can be removed and worked on l 5 Connect electrical power following the instructions in Section 3 3 6 Check for leaks following the instructions in S...
Страница 17: ...ntinuous run protection LED diagnostics Inputs to the control board include line power the ice bank position sensor and carbonator water level sensor Switched outputs from the circuit board include th...
Страница 18: ...dispenser Green ON line voltage is within acceptable range Red ON a fault condition including carbonator pump running for more than 3 minutes ice bank con trol calling for the compressor within the 3...
Страница 19: ...he dispenser small unit will be powered on when the unit is connected to a power source Insert key into key lock and turn ON to activate valves and optional illuminated front merchandiser Dispensing P...
Страница 20: ...ied service person See the Service section of this manual for adjustment procedure CLEANING Daily Cleaning Check CO2 supply Check syrup supply Remove nozzle assembly and rinse with warm not hot water...
Страница 21: ...rup out of the syrup circuits Continue to dispense from the dispensing valve until only sanitizing solution is dispensed from the syrup circuits then close the valve 5 Repeat steps 3 and 4 to purge sy...
Страница 22: ...ontainer with sanitizing solution Then place all syrup outlet tubes in the container containing potable water CAUTION Flush the system thoroughly residual sanitizing solution left in the system could...
Страница 23: ...he condenser should be cleaned as often as necessary to avoid overheating using the following procedure 1 Disconnect electrical power to the dispenser 2 Remove top panel one screw Disconnect wires to...
Страница 24: ...pensing valve syrup flow regulator does not increase to desired water to syrup ratio A No syrup supply B Syrup supply container not securely connected into system C Tanks System Syrup tanks secondary...
Страница 25: ...to make carbonator water pump cycle on D Remove contaminated CO2 Clean CO2 system lines regulator etc using a mild detergent solution Install a clean CO2 supply 4 Dispensed product comes out of dispe...
Страница 26: ...tanks quick disconnects Relieve tank CO2 pres sure shake tank vigor ously then relieve tank CO2 pressure as many times as necessary to remove over carbonation D Sanitize syrup system as instructed in...
Страница 27: ...nly syrup dispensed A Water inlet supply line shutoff valve closed B Carbonator not operating C Primary CO2 regulator not properly adjusted A Open water inlet supply line shutoff valve B Restore carbo...
Страница 28: ...water as instructed NOTE Ice Bank Control will not turn compres sor on unless probes are covered with water B Place control board power switch in ON position or connect unit to power source will be a...
Страница 29: ...ondenser coil as instructed C Service or replace sys tem 4 Agitator motor not operat ing A No power source blown fuse or tripped circuit breaker B Agitator motor propeller obstructed C Low voltage D L...
Страница 30: ...Olympus Post Mix Service Manual Publication Number 750300229 26 2002 IMI Cornelius Inc REFERENCE MATERIAL WIRING DIAGRAM...
Страница 31: ...Olympus Post Mix Service Manual 2002 IMI Cornelius Inc 27 Publication Number 750300229 WATER CIRCUITS Olympus 4 Valve Water Circuit Olympus 5 Valve Water Circuit...
Страница 32: ...Olympus Post Mix Service Manual Publication Number 750300229 28 2002 IMI Cornelius Inc WATER CIRCUITS Olympus 6 Valve Water Circuit...
Страница 33: ...______________________________________ _______________________________________________________________________ _______________________________________________________________________ _________________...
Страница 34: ...Olympus Post Mix Service Manual Publication Number 750300229 30 2002 IMI Cornelius Inc...
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Страница 36: ...IMI Cornelius Inc One Cornelius Place Anoka MN 55303 1592 U S A...
