W415-1112 / 06.12.12
2
TABLE OF CONTENTS
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
1.0
INSTALLATION OvErvIEw
3
2.0
INTRODUCTION
4
2.1
dimenSionS
5
2.2
General inSTruCTionS
5
2.3
General informaTion
7
2.3.1
feaTureS
7
2.3.2
HeaTinG SPeCifiCaTionS
7
2.3.3
eleCTriCal SPeCifiCaTionS
7
2.3.4
oPTional moduleS
7
2.3.5
aPPliCable STandardS
7
2.3.6
California ProP65
7
2.4
raTinG PlaTe informaTion
7
3.0
INSTALLATION pLANNINg
8
3.1
loCaTion and ClearanCeS
8
3.2
ouTSide CombuSTion air
8
4.0
UNCRATINg AND ASSEMBLY
10
4.1
CraTed uniT ConTainS
10
4.2
reCommended STeP
10
4.3
removal of furnaCe from baSe of Skid
11
4.4
ConfiGurinG CHmf150/200 aS lefT or riGHT "reTurn air” (ra)
12
4.5
mounT main eleCTriCal HarneSS To furnaCe
12
4.6
mounTinG Primary air ConTrol
13
4.7
SeCondary air TubeS
14
4.8
door Handle inSTallaTion
16
5.0
CONFIgURATION OF LEFT AND RIgHT RETURN AIR WITH OTHER HYBRID MODULES
17
5.1
Hybrid CHmf150/200 aS a "add on" To exiSTinG furnaCe
18
5.2
Hybrid CHmf150/200 aS a “STand alone” Wood furnaCe
23
5.3
Hybrid CHmf150/200 aS a CombinaTion “Wood/oil” furnaCe
25
5.4
Hybrid CHmf150/200 aS a CombinaTion “Wood/eleCTriC” furnaCe
33
5.5
Hybrid CHmf150/200 aS a “Wood/oil/eleCTriC” furnaCe
36
6.0
pLENUM AND vENTINg INSTALLATION/CLEARANCE TO COMBUSTIBLE MATERIALS
37
6.1
flue / CHimney for CHmf150/200 in ConfiGuraTionS
37
6.2
venTinG ConfiGuraTion for Wood/oil CombinaTion furnaCe
37
6.3
General Plenum and duCTinG - minimum ClearanCe To CombuSTibleS
39
6.3.1
CHmf150 SHieldinG SPeCifiCaTionS
39
6.4
flue ConfiGuraTion for "add on" furnaCe ConfiGuraTion
40
6.5
ConneCTinG duCTWork/PlenumS beTWeen “add on” furnaCe and oriGinal furnaCe
40
6.6
ember SToP
41
7.0
ELECTRICAL CONNECTIONS AND SCHEMATICS
42
7.1
bloWer box WirinG ConneCTionS
42
7.2
eleCTriC SCHemaTiCS - Wood "add on" ConfiGuraTion
43
7.3
eleCTriC SCHemaTiCS - Wood only furnaCe ConfiGuraTion
44
7.4
eleCTriC SCHemaTiCS - Wood/eleCTriC furnaCe ConfiGuraTion
45
7.5
eleCTriC SCHemaTiCS - Wood/oil furnaCe ConfiGuraTion
46
7.6
eleCTriC SCHemaTiCS - Wood/oil/eleCTriC furnaCe ConfiGuraTion
47
8.0
gENERAL OpERATINg INSTRUCTIONS
48
8.1
ConTrol SySTem - Wood furnaCe
48
8.1.1
PoWer ouTaGe oPeraTion
48
8.2
ConTrol SySTem - SeCondary furnaCe "add on", "Wood/oil", "Wood/eleCTriC", "Wood/oil/eleCTriC"
ConfiGuraTionS
49
8.3
ConTrol SySTem - Summer fan
49
8.4
oPeraTinG SoundS and SmellS
49
8.5
STarTinG a fire
50
8.6
drafT ConTrol
51
8.7
fuel loadinG and burn CyCle
52
8.8
re-loadinG THe aPPlianCe
52
8.9
flaSH fireS
52
8.10
aSH removal ProCedureS
53
8.11
inSPeCTion of HeaT exCHanGerS, flueS and CHimneyS
53
9.0
MAINTENANCE
54
9.2
run-aWay or CHimney fire
54
9.3
fire exTinGuiSHerS and Smoke deTeCTorS
54
9.1
GlaSS and GaSkeT rePlaCemenT
54
9.4
firebriCkS and baffleS
55
9.5
SeleCTinG Wood
55
9.6
GlaSS rePlaCemenT
56
9.7
inSulaTion inSerT rePlaCemenT
56
9.8
CreoSoTe formaTion and removal
57
9.8.1
mainTenanCe of THe exCHanGerS
57
9.8.2
CHimney mainTenanCe
58
9.9
filTerS
58
9.10
bloWer moTor lubriCaTion
58
9.11
door GaSkeT mainTenanCe
58
9.12
Care of GlaSS (if equiPPed)
58
10.0
REpLACEMENTS
59
11.0
TROUBLE SHOOTINg gUIDE
60
12.0
WARRANTY
61
13.0
SERvICE HISTORY
62