Concoa 526 **1 Series Скачать руководство пользователя страница 5

5

 

Be sure that the equipment received conforms to the order specifi cations.  The user is responsible 
for se lect ing equipment compatible with the gas in use, and conditions of pressure, temperature, 
fl ow, etc.  Se lec tion in for ma tion can be found in CONCOA’s 

 Pressure and Flow Control Specialty 

Gas 

Catalog.  In addition, CON COA rep re sen ta tives are trained to aid in the selection process.

3.  Inspect the assembly upon receipt to be sure that there is no damage or contamination.  Pay 

particular attention to connecting threads.  While CONCOA assembles system components to 
exacting leak-tight standards, the cus tom er should also inspect for any loosening of parts that may 
occur in shipping or in stal la tion.  Loose parts may be dangerously propelled from an assembly.  If 
there are adverse signs (leakage or other mal func tion), return the as sem bly to the supplier.  While 
it is advised that soiled reg u la tors be re turned for cleaning, simple external dust or grease may be 
removed by a clean cloth and if required with aqueous detergent suitable for the application.  If 
there are signs of internal contamination, return to the supplier.

4.  Before system startup, it is recommended that all systems be pressure tested, leak tested, and 

purged with an inert gas such as nitrogen.  To accomplish this with connections other than a CGA 
580, it will be necessary to use an adapter.  The recommended use of an adapter is for temporary 
use, for start-up and system checks only.  Adapt ers should never be used on a permanent basis. 

GENERAL SAFETY PRACTICES



Comply with precautions listed in C.G.A. Pamphlet P-1, Safe Handling of Compressed Gases in 
Con tain ers.



Consult the cylinder distributor for the proper use of cylinders and for any restrictions on their use 
(such as fl ow rate and temperature requirements).



Store cylinders with valve caps screwed on, and cylinders chained to a supporting wall or column.



Handle cylinders carefully and only with valve caps screwed on.  The cap will reduce the chance 
that the cylinder valve will break off if the cylinder is accidentally dropped or falls over.  The cap also 
pro tects the cylinder valve from damage to screw threads, which could cause leaky connections.



All manifolds used with fl ammable gases should be provided with approved fl ashback arrestors to 
stop any burning gas in the pipeline from getting back to the manifold or cylinders. 



No smoking should be permitted near oxygen, nitrous oxide, any other oxidizer, fl ammable gases, 
or fl am ma ble mixtures, or in areas where cylinders are stored.



Where an oxidizer (such as NO

2

 or O

2

) is used, the manifold and cylinders must be kept clean.  

No oil, grease, or combustible  sub stanc es should come in contact with oxygen or nitrous oxide 
storage or handling equip ment.  Such materials in contact with oxygen or nitrous oxide are readily 
ignitable and when ignited, will burn in tense ly.



Never lift gas cylinders with a magnetic lifting device.



Never use an open fl ame when leak testing.



Never use PTFE-lined pigtails for oxygen service without a DVP.



Before disconnecting nearly empty cylinders, always rotate the priority valve 180

º

 so that the arrow 

on the knob is pointing to the in-use (full) side of the switchover.



Always close all manifold station and cylinder valves on the nearly empty side of the switchover 
before disconnecting the pigtail CGA fi tting.



Always stand to the side and slowly open the pigtail cylinder connection nut.



Always tighten the CGA on all new cylinders before opening any valves.



Always open valves slowly when high-pressure gases are being used.



Always be sure that a cylinder contains the correct gas before connecting it to any manifold.

C A U T I O N

Содержание 526 **1 Series

Страница 1: ...n High Purity Applications INSTALLATION AND OPERATION INSTRUCTIONS Before Installing or Operating Read and Comply with These Instructions Controls Corporation of America 1501 Harpers Road Virginia Beach VA 23454 To Order Call 1 800 225 0473 or 757 422 8330 Fax 757 422 3125 www concoa com April 2012 Supercedes August 2005 ...

Страница 2: ...2 THIS PAGE INTENTIONALLY LEFT BLANK ...

Страница 3: ...chover system If the system includes the optional remote alarm refer to ADI 5106 or ADI 8824 for installation and operation instructions The standard switchover system will maintain a variable line pressure within the values shown in the table below MODEL NUMBER OUTLET PRESSURE without Line Regulator 526 2X0X 35 95 PSIG 2 4 6 5 BAR 526 3X0X 65 135 PSIG 4 5 9 3 BAR 526 4X0X 160 235 PSIG 11 16 2 BAR...

Страница 4: ...COA The user of this equipment shall have the sole responsibility for any malfunction that results from improper use faulty maintenance damage improper repair or alteration by anyone other than CONCOA or a service facility designated by CONCOA CUSTOMER ASSISTANCE In the event of equipment failure call CONCOACustomer Service Please be prepared to provide the model number and serial number of the eq...

Страница 5: ...on their use such as flow rate and temperature requirements Store cylinders with valve caps screwed on and cylinders chained to a supporting wall or column Handle cylinders carefully and only with valve caps screwed on The cap will reduce the chance that the cylinder valve will break off if the cylinder is accidentally dropped or falls over The cap also protects the cylinder valve from damage to s...

Страница 6: ... Information on the properties manufacture transportation storage handling and use of hydrogen 12 C G A Pamphlet G 6 Carbon Dioxide Information on the properties manufacture transportation storage handling and use of carbon dioxide 13 C G A Pamphlet G 6 1 Standard for Low Pressure Carbon Dioxide Systems at Consumer Sites 14 C G A Pamphlet P 1 Safe Handling of Compressed Gases in Containers 15 C G ...

Страница 7: ...f valve is to protect the autoswitch system and its components only If there is pressure sensitive equipment downstream of the autoswitch system it is recommended that a relief valve 534 Series be installed in the line to protect this equipment 7 Purge devices These devices are optional Purge devices are used to remove toxic corrosive or flammable gases from the customer s system to a safe dischar...

Страница 8: ...the threads to make a gas tight seal On stainless steel connections the thread sealant helps prevent the connections from galling together when tightening or loosening CONCOA uses PTFE tape on all of its regulator NPT connections Follow these rules when using PTFE tape Figure 3 Installation Bracket Inspect the NPT threads and if necessary clean the fitting to remove any dirt or thread sealant that...

Страница 9: ...d of the pigtail The female NPT pigtail end will connect to the user s system If configured with a CGAconnection or international inlet connection the connection will be specific to the particular cylinder of gas to be used Some connections do require the use of a gasket Please note that the material of the gasket must also be compatible with the type of gas being used Be familiar with the type of...

Страница 10: ... pressurize when the cylinder valve is opened 4 Keep the hand wheel or wrench on the open cylinder valve at all times to allow prompt emergency shut off 5 Inspect all connections for leaks and fix any leaks A leak detection solution may be applied to the connections if compatible with the application which indicates leaks by bubbling To further check for leaks or if the leak detection solution can...

Страница 11: ...or on the primary side allows the regulator main valve to remain open Second when the cylinder is changed gas will begin to flow from the new cylinder stopping flow from the existing cylinder This means the existing cylinder may be partially empty After several cycles it is possible that the reserve cylinder may empty shortly after a switchover occurs Always remember to rotate the knob on the prio...

Страница 12: ...of gas supply Outlet pressure Approximate gas usage SERVICE A unit that is not functioning properly should not be used It is recommended that all servicing be done by a service facility authorized by CONCOA Contact CONCOA Customer Service in Virginia Beach Virginia for systems still covered by the warranty For items not covered by the warranty contact the nearest CONCOA District Sales Office for a...

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Страница 15: ...ne other than CONTROLS CORPORATION OF AMERICA or if the equipment has been subject to abuse misuse negligence or accident CONTROLS CORPORATION OFAMERICA s sole and exclusive obligation and Buyer s sole and exclusive remedy under the above warranties is limited to repairing or replacing free of charge at CONTROLS CORPORATION OFAMERICA s option the equipment or part which is reported to itsAuthorize...

Страница 16: ...16 Controls Corporation of America 1501 Harpers Road Virginia Beach VA 23454 To Order Call 1 800 225 0473 or 757 422 8330 Fax 757 422 3125 www concoa com ADI 3166 G Certified ISO 9001 ...

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