CompAir DELCOS Pro Скачать руководство пользователя страница 23

6. Error rectification 

21 

Error rectifica tio n 

6.1  Warnings 

Warning messages are shown in the 3rd display row. 
The red light signal on the DELCOS 

Pro

 also flashes 

slowly. 

Warning messages do not result in the compressor 
shutting down. However ignored warnings may cause 
faults. 

 

 

6.2  Faults  

In order to protect the unit, all detected faults result in 
the compressor shutting down immediately or do not 
permit the compressor to be started. 

The faults are shown in the third display row. The red 
light signal on the DELCOS 

Pro

 also flashes quickly. 

Faults have to be rectified before the start and then 
acknowledged using the   key. The unit can now be 
started again. 

 

 

6.3  Checklist 

Loose connections, connection plugs, defective power 
supplies or non-observance of the installation notes 
generally result in a large number of error patterns. It is 
therefore not unusual for the errors shown to be traced 
back to another cause. 

Please therefore always observe the following checklist: 

1.  The unit's supply voltage must be within the 

permissible limits. 

2.  The control transformer must be set to any local -

deviating mains voltages (see circuit diagram). 

3.  The switch panel temperature must not exceed 

55 °C. 

4.  All remote controls fitted at a later date (remote 

On/Off) must be managed without a connection 
relay at max. 20 metres from the control cabinet. 

5.  When commissioning and carrying out maintenance 

work, check that all connections screws and plugs 
are tight. 

6.  The power supply must have an adequate cross-

section. When designing the cable, please therefore 
note the type of routing, cable length and the 
conductor temperatures expected. 

7.  When retrofitting switching devices, the control 

transformers must never be 'tapped' as they could 
be overloaded. 

8.  Only ever use genuine CompAir spare parts. 

9.  Do not connect up extra switching or measurement -

devices without the consent of CompAir. 

10. Do not route any measurement recorders out of the 

unit. 

11. If you have any technical queries, have the following 

information to hand to assist with a quick and 
specific fault rectification: 

-  Unit type / product number 

-  Order number 

-  Circuit diagram drawing no. and ID 

-  Information about the unit's operating conditions 

-  Information about the accessories your fitted 

later on (remote controls etc.) 

-  Other conversions/add-ons on your unit 

undertaken later on 

-  An accurate description of the fault that has 

occurred. 

 

 

6.4  Table of faults / warnings 

The next few pages contain the fault table for the 
DELCOS 

Pro

, the possible causes of faults and 

suggestions on how to remedy them. 

 

Содержание DELCOS Pro

Страница 1: ...GB Id no 100013596 03 January 2010 1 Original User Manual DELCOS Pro electronics for stationary rotary screw compressor...

Страница 2: ......

Страница 3: ...1 German basis BA 100013595 03 Valid as of software version DPro L 1 xx We reserve the right to modifications relating to technical advances...

Страница 4: ...rogramming maintenance intervals 9 4 3 Total load hours counter 9 5 Extended functions 10 5 1 CONTROL MENU sub menu 10 5 1 1 Operating modes 10 5 1 2 Second pressure range p2 10 5 1 3 Dryer pre run 10...

Страница 5: ...al compression pressure is the pressure measured downstream of the compressor stage Network pressure is the pressure within the system connected downstream of the compressor The following symbols may...

Страница 6: ...START IN xxs alternating with AFTER POWER LOSS A power loss has caused the unit to shut down The automatic restart function has been selected in the control menu The unit now starts automatically aft...

Страница 7: ...0 00 00 p27 __________ 00 00 00 00 01 EM STOP 12345h 01 EM STOP 12300h CUT OUT POINT 13 0bar CUT IN POINT 12 5bar p2 CUT OUT POINT 10 5bar p2 CUT IN POINT 10 0bar AUTOMATIC OPERATION ENABLE REMOTE STA...

Страница 8: ...CONTROL MENU FAULT MEMORY TIMER CONTROL LIMIT VALUES OPTIONAL IN OUTPUTS Enter a sub menu by pressing the key Again here you can use the or keys to go to a menu item To exit the sub menu you must pre...

Страница 9: ...e set by pressing the key Note The control system checks whether the value set can be used The maximum network pressure CUT OUT POINT must be at least 0 2 more than the minimum network pressure CUT IN...

Страница 10: ...requirement from the compressed air system and the unit is in CONTINUOUS OPERATION it switches to OFF LOAD This means that the motor and compressor stage run but no air is pumped into the compressed...

Страница 11: ...maintenance interval should be reprogrammed The maintenance message can be acknowledged using the key 4 2 Programming maintenance intervals To program a maintenance interval please go to the MAINTENAN...

Страница 12: ...second pressure range function in the CONTROL MENU sub menu The relevant menu items there are p2CUT OUT POINT 10 5bar p2CUT IN POINT 10 0bar p2TIMER CONTROL OFF You can use p2CUT OUT POINT and p2CUT I...

Страница 13: ...it features several compressors This in turn ensures that the power supply is not loaded unnecessarily 5 1 6 Unlimited autom re start after power loss The control system can perform an automatic re st...

Страница 14: ...sion pressure and network pressure When accessed these values flash to clearly show that they are not the current display values To access this information please use or to go to the warning message o...

Страница 15: ...entry The timer is now switched on To improve your understanding of this function the timer unit setting is explained below using various examples Example 1 Switching unit 1 not active 1 _______ 00 0...

Страница 16: ...for the 2nd pressure range 5 4 Limit values sub menu The LIMIT VALUES sub menu is for information only Here you can access the parameters set in the factory The following are shown a DESIGN PRESS 13 0...

Страница 17: ...not assigned programmed EXT FAULT If the contact is opened the EXT FAULT fault message appears on the display and the unit is shut down shutting down is delayed by 1sec EXT WARNING If the contact is...

Страница 18: ...e no faults on the compressor WARNING The output relay is activated when there are no warnings on the compressor MAINT ELAPSED The output relay is activated when there are no maintenance messages on t...

Страница 19: ...ed twice for codes 2 and 3 If you have entered a code incorrectly the indication immediately jumps back to code 1 You then have to re enter all three codes If you have correctly entered the codes the...

Страница 20: ...AD Fig 5 Circuit diagram for pressure changeover Sections 5 1 2 and 5 3 2 contain explanations of how to set the second pressure range and the possibility of timer operations with the second pressure...

Страница 21: ...now be switched to on load or off load using these two inputs You will find a circuit diagram in Fig 6 In our explanation we have assigned the inputs as follows INPUT 1 ENAB REM LOAD INPUT 2 REMOTE L...

Страница 22: ...e key to change the value to ON The symbol appears in the first display row Please connect the potential free contact that you need for the remote start stop function to the X2 1 and X2 3 terminals Th...

Страница 23: ...must not exceed 55 C 4 All remote controls fitted at a later date remote On Off must be managed without a connection relay at max 20 metres from the control cabinet 5 When commissioning and carrying...

Страница 24: ...tive cooling Improve Unit being operated with enclosure open Close enclosure Oil injection volume temperature too low high Check find cause Incorrect oil grade viscosity Check replace oil if necessary...

Страница 25: ...PUT EXT WARNING 3 Check find cause FAULT BEKOMAT FAULT Connected condensate drain valve Bekomat defective 3 Check find cause WARNING BEKOMAT WARN Connected condensate drain valve Bekomat defective 3 C...

Страница 26: ...ef pressure requirements during the run on time No compressed air requirements within the switching points set 4 Pressure changeover by timer or external contact active 5 1 Unit specific setting see 5...

Страница 27: ......

Страница 28: ...Gardner Denver Deutschland GmbH Argenthaler Str 11 55469 Simmern Germany Tel 49 0 6761 832 0 www compair com e mail sales compair com...

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