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www.commscope.com 

 

408-8738  

Instruction Sheet 

 

Page 3 of 6 

 

3. Reference Material 

PROPER USE GUIDELINES:

  Cumulative trauma disorders can result from the prolonged use of manually 

powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of 
powered application equipment for extended-use, production operations is available. 

 

3.1  

Revision  Summary 

 Content 

Updated 

 

4.  Installation and Removal of Die Assembly 

1.  Close the tool handles until the ratchet releases, then allow the handles to open fully. If present, remove both 

retaining screws from the tool frame. 

2.  Orient the insulation stuffer as shown in Figure 2, and insert it into the stationary jaw of the tool frame. Align 

the holes with the associated holes in the tool frame. Insert the short retaining pins and short retaining screw 
into the holes in the tool frame. Tighten the screw. 

3.  Orient the housing support as shown in Figure 2, and insert it into the moving jaw of the tool frame. Align the 

holes with the associated holes in the tool frame. Orient the right housing guide as shown, and mount it onto 
the tool frame using the long retaining pins. Insert the long retaining screw through the hole in the right housing 
guide. Tighten the screw. 

4.  Refer to Figure 2. Orient the left housing guide as shown, and secure it onto the tool frame using the tension 

adjusting nut. Tighten the tension adjusting nut using an assembled modular plug connector assembly. 

Note:  

Adjust the tension adjusting nut to allow the assembly to fit (snugly). 

5.  Carefully close the tool handles, making sure that the parts align properly. 

6.  To disassemble, close the tool handles until the ratchet releases. Remove the nut, screws, housing guides, 

retaining pins, housing support, and insulation stuffer out of the tool frame jaws. 

 

 

Figure 2.  Tool Setup 

 

Содержание PRO-CRIMPER III

Страница 1: ...nsists of an insulation stuffer wire stuffer housing support housing guides and mounting and retaining hardware Read these instructions thoroughly before using the hand tool assembly Note Dimensions in this instruction sheet are in millimeters inch Figures and illustrations are for reference only and are not drawn to scale PRO CRIMPER III hand crimping tool is commercial grade and is designed prim...

Страница 2: ...0 89 1 09 035 043 5 1 6 0 201 236 23 24 solid 6 6 2111979 UTP or FTP stranded or solid 0 89 1 09 035 043 5 1 6 0 201 236 24 26 stranded 6 6 2111979 UTP or FTP stranded or solid 0 89 1 09 035 043 5 1 6 0 201 236 23 24 solid 790163 5 790163 6 5e EMT 6 2111988 3 UTP or FTP stranded 0 89 1 09 035 043 5 7 7 0 224 276 24 26 stranded 5e EMT 6 2111988 3 UTP or FTP stranded 0 89 1 09 035 043 5 7 7 0 224 27...

Страница 3: ...d short retaining screw into the holes in the tool frame Tighten the screw 3 Orient the housing support as shown in Figure 2 and insert it into the moving jaw of the tool frame Align the holes with the associated holes in the tool frame Orient the right housing guide as shown and mount it onto the tool frame using the long retaining pins Insert the long retaining screw through the hole in the righ...

Страница 4: ...rt the modular plug including shield and cable in the crimping chamber until it bottoms Refer to Figure 3 3 While holding the assembly carefully close the tool handles until the ratchet releases then allow the handles to open FULLY Note This tool terminates three areas of the modular plug For proper alignment make sure to apply forward pressure on the cable while closing the tool handles 4 Remove ...

Страница 5: ... If the crimp is unacceptable continue to adjust the ratchet and again measure a sample crimp Note The tool is set at the No 7 ratchet setting at the factory This setting assures the proper crimp height for solid wire and accounts for the maximum tolerance in the tooling You can readjust your tool to a lower setting No 4 minimum as long as you achieve the proper insertion depth 6 02 0 13 237 005 S...

Страница 6: ...ular inspection of the tool should be performed by quality control personnel A record of the scheduled inspections should remain with the tool or be supplied to personnel responsible for the tool Inspection frequency should be based on amount of use working conditions operator training and skill and established company standards 7 3 Visual Inspection 1 Remove all lubrication and accumulated film b...

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