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507713-01

Page 29 of 32

Issue 1623

Cleaning the Burners 

NOTE:

 

Use papers 

or 

protective covering in front of the 

furnace during cleaning

1.  Turn off both electrical and gas power supplies to 

furnace. 

2.  Label the wires from gas valve

rollout switches

primary 

limit switch and make-up box then disconnect them

3.

 

Disconnect  gas  supply  piping

Remove the screw 

securing the burner box cover and remove cover

Remove the four screws securing the burner manifold 

assembly to the vestibule panel and remove the 

assembly from the unit

Figure 38

Burner, Combustion Air Inducer Assembly & Heat Exchanger Removal

Service

ELECTRICAL SHOCK, FIRE,

OR EXPLOSION HAZARD.

Failure to follow safety warnings exactly could result in 

dangerous operation, serious injury, death or property 

damage.

Improper servicing could result in dangerous operation, 

serious injury, death, or property damage. Before 

servicing, disconnect all electrical power to furnace.

When servicing controls, label all wires prior to 

disconnecting. Take care to reconnect wires correctly. 

Verify proper operation after servicing.

 WARNING

At the beginning of each heating season, a qualified 

technician should check the system as follows:

Blower

Check the blower wheel for debris and clean if necessary. 

The blower motors are prelubricated for extended bearing 

life. No further lubrication is needed.

Filters

Filters are installed external to the unit. Filters should 

be  inspected  monthly.  Clean  or  replace  the  filters  when 

necessary to ensure that the furnace operates properly. 

Replacement filters must be rated for high velocity airflow. 

Table 1 lists recommended filter sizes.

Flue And Chimney

1.  Check flue pipe, chimney and all connections for 

tightness and to make sure there is no blockage.

2.  Check unit for proper draft.

Electrical

1.  Check all wiring for loose connections.

2.  Check for the correct voltage at the furnace (furnace

 

operating). Correct voltage is 120VAC ± 10%.

3.  Check amp draw on the blower motor with inner blower 

panel in place.

 

Unit Nameplate___________Actual_______________

The blower access panel must be securely in place 

when the blower and burners are operating. Gas fumes, 

which could contain carbon monoxide, can be drawn 

into living space resulting in personal injury or death.

 WARNING

Содержание GUH80A

Страница 1: ...or equivalent service agency or the gas supplier WARNING Manufactured By Comfort Aire Century 1900 Wellworth Ave Jackson MI 49203 This manual must be left with the homeowner for future reference INST...

Страница 2: ...Return air from both sides 5 Bottom and one side return air 2 Flue outlet may be horizontal but furnace must be vented vertically 3 Optional external side return air filter kit cannot be used with th...

Страница 3: ...a licensed professional installer or equivalent service agency or the gas supplier WARNING Certifications These units are CSA International certified to ANSI Z21 47 In the USA installation of gas fur...

Страница 4: ...tions are met The vent system must be permanently installed per these installation instructions A room thermostat must control the furnace The use of fixed jumpers that will provide continuous heating...

Страница 5: ...to the house for combustion negative pressure outside pressure is greater than inside pressure will build to the point that a downdraft can occur in the furnace vent pipe or chimney As a result combus...

Страница 6: ...aining the furnace the return air must be handled by ducts which are sealed to the furnace casing and which terminate outside the space containing the furnace This is especially important when the fur...

Страница 7: ...area of at least one square inch per 2 000 Btu 645 mm per 59 kW per hour of the total input rating of all equipment in the enclosure If the equipment room is located against an outside wall and the ai...

Страница 8: ...asher have been removed the rigid leg will not touch the blower housing Setting Equipment WARNING Do not install the furnace on its front or its back Do not connect the return air ducts to the back of...

Страница 9: ...ity See Figure 9 2 Single side return air with optional return airbase See Figure 10 3 Bottom return air 4 Return air from both sides 5 Bottom and one side return air Figure 9 Single Side Return Air w...

Страница 10: ...rs or ceiling joists When straps are used to suspend the unit in this way support must be provided for both the ends The straps must not interfere with the plenum or exhaust piping installation Coolin...

Страница 11: ...wn the vent pipe and into the room This reverse flow of the flue gas may result in incomplete combustion and the formation of carbon monoxide gas This toxic gas might then be distributed throughout th...

Страница 12: ...from 9 to 5 to avoid interference with inducer motor Mounting Screws Location Figure 15 Figure 16 UPFLOW POSITION Top Vent Discharge The combustion air inducer may be rotated clockwise or counterclock...

Страница 13: ...ng must be brought into the unit from the bottom in order to accommodate the flue pipe Cut combustion air inducer tubing from 9 to 8 to avoid interference with inducer motor Remove make up box assembl...

Страница 14: ...s WARNING Use self drilling sheet metal screws or a mechanical fastener to firmly secure the vent pipe to the round collar of the flue transition If self drilling screws are used to attach the vent pi...

Страница 15: ...ey Never connect a Category I appliance to a chimney that is servicing a solid fuel appliance If a fireplace chimney flue is used to vent this appliance the fireplace opening must be permanently seale...

Страница 16: ...etween sections of single wall connector piping shall be fastened by screws or other approved means 13 When the vent connector used for Category I appliances must be located in or pass through a crawl...

Страница 17: ...onfigureations with zero lateral lengths are assumed to have no elbows in the vent system For all other vent configurations the vent system is assumed to have two 90 elbows For each additional 90 elbo...

Страница 18: ...Capacity Type B Double Wall Vents with Type B Double Wall Connectors Serving Two or More Category I Appliances Common Vent Capacity Type B Double Wall Vents with Type B Double Wall Connectors Serving...

Страница 19: ...problem is found during any of the preceding tests the common venting system must be modified to correct the problem Resize the common venting system to the minimum vent pipe size determined by using...

Страница 20: ...Configurations NOTE BLACK IRON PIPE ONLY TO BE ROUTED INSIDE OF CABINET Figure 27 NOTE BLACK IRON PIPE ONLY TO BE ROUTED INSIDE OF CABINET Figure 26 Table 6 Gas Pipe Capacity ft hr m hr Note Capacity...

Страница 21: ...ice to protect the furnace s electronic controls Precautions will help to avoid control exposure to electrostatic discharge by putting the furnace the control and the technician at the same electrosta...

Страница 22: ...on This terminal is energized in the heating mode when the combustion air inducer is operating Any humidifier rated up to one amp can be connected to this terminal with the neutral leg of the circuit...

Страница 23: ...507713 01 Page 23 of 32 Issue 1623 Wiring Diagram Figure 32 045 3 135 5 110 5 110 4 110 3 090 4 090 3 070 3 070 2...

Страница 24: ...l The control stores the last 5 fault codes in non volatile memorty The most recent fault code is flashed first the oldest fault code is flashed last There is a 2 second pause between codes When the p...

Страница 25: ...exactly a fire or explosion may result causing property damage personal injury or death WARNING 6 Move switch on gas valve to OFF Do not force See Figure 35 7 Wait five minutes to clear out any gas If...

Страница 26: ...accurate reading shut off all other gas appliances connected to meter Supply Pressure Measurement A threaded plug on the inlet side of the gas valve provides access to the supply pressure tap Remove t...

Страница 27: ...red at the pressure switch under steady state conditions after 15 minutes of run time against the as shipped switch set point Insufficient negative pressure may lead to nuisance pressure switch trips...

Страница 28: ...heat anticipator setting if adjustable according to the amp draw listed on the wiring diagram that is attached to the unit NOTE Do not secure the electrical conduit directly to the air ducts or struct...

Страница 29: ...rrectly Verify proper operation after servicing WARNING At the beginning of each heating season a qualified technician should check the system as follows Blower Check the blower wheel for debris and c...

Страница 30: ...ate All service must be performed by a licensed professional installer or equivalent service agency or gas supplier Heating Parts Flame sensor Heat exchanger assembly Gas manifold Combustion air induc...

Страница 31: ...1 1535 1469 1363 1257 1158 Med High 1420 1410 1368 1314 1273 1183 1103 1002 Med 1171 1168 1150 1126 1084 1022 935 817 Low 973 978 957 927 908 840 784 680 090B4 1 2 4 spd 10 x 10 30 60 High 1911 1840 1...

Страница 32: ...mum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less t...

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