Columbus McKinnon YaleMtrac Скачать руководство пользователя страница 2

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 Mtrac winch for passenger elevation

Contents Page
Information on these instructions 

3

Information for manufacturers of suspended access equipment 

3

Explanation of the symbols used 

3

1. 

Important safety information 

4

2. 

Description of the winch 

5

2.1 Correct 

operation 

5

2.2  Winch operating mode 

5

2.3  Original Yale rope 

5

2.4  Yale control systems 

5

2.5 Technical 

data 

6

2.6 Safety 

features 

6

 

A) Emergency stop 

6

 

B) Motor brake 

6

 

C) Manual descent 

6

 

D) Overload switch-off 

6

 

E) Phase sequence monitoring 

6

 

F) Yale safety lock 

6

 

G) Emergency limit switch UP 

7

2.7  Information on remaining risks 

7

3. 

Putting the winch into service 

7

3.1 Basic 

principles 

7

3.2 Necessary 

components 

7

3.3  Fixing of the Yale winch 

8

 

A) Mounting material 

8

 

B) Fixing of the Yale endless winch 

8

3.4  Yale control system 

8

 

A) Control system for one winch for passenger elevation 

 

with control pendant 

8

 

B) Control system for one winch for passenger elevation 

8

 

C) Control system for two winches for passenger elevation  8

3.5 Power 

supply 

8

3.6  Fitting the wire ropes 

9

 A) 

Preparation 

9

 

B) Fitting the suspension rope and the safety rope 

9

 

C) Loose end of the rope 

9

4. 

Operation of the winch 

10

4.1  Safety checks before initial operation 

10

4.2 Daily 

checks 

10

4.3 Weekly 

checks 

10

4.4  UP / DOWN operation 

10

 

A) Stop and emergency stop 

10

 

B) UP / DOWN operation 

10

4.5 Manual 

descent 

11

4.6  Conduct when the safety lock has tripped 

11

4.7  Taking the platform out of service 

11

5. Eliminating 

malfunctions 

11

6. 

Maintenance of the winch 

15

6.1  Maintenance and servicing 

15

 

A) Rope drive and gearbox 

15

 

B) Wire ropes 

15

 

C) Motor and motor brake 

15

6.2 Regular 

checks 

16

 

A) Ongoing checks 

16

 

B) Safety checks 

16

6.3  Repairs of the winch 
16 Wiring 

diagrams 

18 

23

Содержание YaleMtrac

Страница 1: ...g 1000 kg Translation of original operating and maintenance instructions COLUMBUS McKINNON Industrial Products GmbH P O Box 11 01 53 D 42301 Wuppertal Germany Yale Allee 30 D 42329 Wuppertal Germany 4...

Страница 2: ...ess winch 8 3 4 Yale control system 8 A Control system for one winch for passenger elevation with control pendant 8 B Control system for one winch for passenger elevation 8 C Control system for two wi...

Страница 3: ...own instructions for the suspended access equipment For meeting the requirements of the EC machinery directive and further applicable standards it is not sufficient to merely attach these instruction...

Страница 4: ...to turn loads during operation anti twist swivels must be provided and or the manufacturer must be consulted Avoid excessive inching operation by frequent brief actuation of the control switch For lif...

Страница 5: ...peed Therefore the rope length i e the lifting height is virtually unlimited All Yale winches for the transport of persons feature an overload switch off device in compliance with DIN EN1808 which is...

Страница 6: ...tch off The fitted overload switch off switches off UP travel in the event of an overload At the same time a warning signal buzzer is triggered which only stops if the cause of overloading has been el...

Страница 7: ...e covered by the design of Yale winches for passenger elevation and Yale safety locks Since the overload switch off is normally set to the maximum load capacity of the winch in the factory the operati...

Страница 8: ...provided with a strain relief arrangement Motor and if required emergency stop limit switch can be connected to the control system by means of plug connectors For this type of control system the main...

Страница 9: ...se the towing rope as an attachment rope and never wind it around the load Ensure unrestricted rope lead off from the winch Never pull the rope over edges The rope must always be slightly lubricated U...

Страница 10: ...pes and safety ropes for damage at weekly intervals in accordance with section 6 2 A and replace them as required In order to increase the service life of the wire ropes make sure that they are clean...

Страница 11: ...ened only for safety lock type YISL in the case of an inclined position of more than 10 only for safety lock type YISL on platforms with two winches fitted to the ends with safety lock closed manually...

Страница 12: ...system for safety Problem Possible cause Fault elimination Platform only travels down but not up motor does not turn when the UP button is pushed Only continue travelling if there no longer is a safet...

Страница 13: ...YISL c Winch speed too high with safety lock YOSL d Triggering speed too low with safety lock YOSL a Travel up until the loaded suspen sion rope opens the safety lock b Travel up lower end of the plat...

Страница 14: ...Industrial Products O Safety cut off due to overheat ing a One of the phases is missing b Motor cooling insufficient c Overvoltage or undervoltage a Check repair fuse links supply line and connections...

Страница 15: ...1Bm at the latest by Yale Indus trial Products EN14492 1 BGV D8 Winches lifting and towing devices General overhaul of the Yale endless winch and Yale safety lock In section 6 2 B Use common multi pur...

Страница 16: ...with kink Figure 6 Wire rope with bend B Safety check by a competent person A competent person has been enabled to carry out safety checks on Yale winches for passenger elevation and Yale safety locks...

Страница 17: ...7 17 Mtrac winch for passenger elevation Inspection comments Inspection before initial operation on by Date of initial operation Recurring inspections Date Findings Repairs Test on by competent person...

Страница 18: ...18 18 Mtrac winch for passenger elevation...

Страница 19: ...19 19 Mtrac winch for passenger elevation...

Страница 20: ...20 20 Mtrac winch for passenger elevation...

Страница 21: ...21 21 Mtrac winch for passenger elevation...

Страница 22: ...22 22 Mtrac winch for passenger elevation...

Страница 23: ...23 23 Mtrac winch for passenger elevation...

Страница 24: ...ist einer Koformit tsbewertung nach EG Richtlinie Maschinen 2006 42 EG unterzogen worden ist und die Anforderungen erf llt Bezeichnung der Maschine Personenwinde YaleMtrac Mod YMT 5 9 P8 Mod YMT 5 18...

Страница 25: ...rtly completed machinery has been incorporated has been subjected to a conformity evaluation in accordance with EC Machinery Directive 2006 42 EC and ful ls all requirements Designation of machinery Y...

Страница 26: ...d Laser Park Industrial Area Honeydew Phone 00 27 0 11 794 29 10 Fax 00 27 0 11 794 35 60 Web Site www yalejhb co za E mail info yalejhb co za Yale Lifting Solutions Pty Ltd P O Box 592 Magaliesburg 1...

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