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Do not force the Lodestar Protector to compensate for
improperly adjusted limit switches or reverse voltage phasing.

CHECKING FOR TWIST IN LOAD CHAIN Models R, RR

The best way to check for this condition is to run the lower
hook, without a load, up to within about 2 feet (.61 Meters) of
hoist. If the dead end of the chain has been properly installed,
a twist can occur only if the lower hook block has been cap-
sized between the strands of chain. Reverse capsize to
remove twist.

CHECKING FOR ADEQUATE VOLTAGE AT HOIST

The hoist must be supplied with adequate electrical power in
order to operate properly. For proper operation, the voltage,
(measured at the hoist end of the standard power cord with
the hoist operating in the  

, up direction with full load) must

be as indicated in the table below.

SIGNS OF INADEQUATE ELECTRICAL POWER 
(LOW VOLTAGE) ARE:

Noisy hoist operations due to brake and/or contactor
chattering.

Dimming of lights or slowing of motors connected to
the same circuit.

Heating of the hoist motor and other internal compo-
nents as well as heating of the wires and connectors
in the circuit feeding the hoists.

Failure of the hoist to lift the load due to motor stalling.

Blowing of fuses or tripping of circuit breakers.

To avoid these low voltage problems, the hoist must be con-
nected to an electrical power supply system that complies
with the National Electrical Code and applicable local codes.
This system must also provide (slow blow fuses or inverse-
time type circuit breakers) and provisions for grounding the
hoist.

Low voltage may also be caused by using an undersized
cord and/or connectors to supply power to the hoist. The fol-
lowing chart should be used to determine the size wires in
the extension cord in order to minimize the voltage drop
between the power source and the hoist.

Remember, operation with low voltage can void the CM
repair/replacement policy. When in doubt about any of the
electrical requirements, consult a qualified electrician.

W

WA

AR

RN

NIIN

NG

G

Allowing the hook block to run into the bottom of the hoist
when raising a load or allowing the chain to become taut
between the loose end screw and the frame when lowering
a load may break the chain and allow the load to drop.

T

TO

O  A

AV

VO

OIID

D  IIN

NJ

JU

UR

RY

Y::

Do not allow the hook block to contact the bottom of the
hoist or the loose end chain to become taut.

V

!!

NOMINAL

CURRENT

MINIMUM

RUNNING
VOLTAGE

MINIMUM

STARTING

VOLTAGE

230-3-60

187

-

460-3-60

396

-

220-3-50

198

-

380-3-50

365

-

415-3-50

399

-

6

W

WA

AR

RN

NIIN

NG

G

Failure to properly ground the hoist presents the danger of
electric shock.

T

TO

O  A

AV

VO

OIID

D  IIN

NJ

JU

UR

RY

Y::

Permanently ground the hoist as instructed in this manual.

V

!!

LENGTH

OF

EXTENSION

CORD

THREE
PHASE

HOISTS

MINIMUM

WIRE SIZE

UP TO 50 FEET

#16 AWG

(1.6 mm)

80 FEET

(24.4 M)

#16 AWG

(1.6 mm)

120 FEET

(36.7 M)

#14 AWG

(2.0 mm)

200 FEET

(61.0 M)

#14 AWG

(2.0 mm)

300 FEET

(91.4 M)

#12 AWG

(2.7 mm)

For runs beyond 300 Feet contact factory.

W

WA

AR

RN

NIIN

NG

G

Failure to provide a proper power supply system for the
hoist may cause hoist damage and offers the potential for
a fire.

T

TO

O  A

AV

VO

OIID

D  IIN

NJ

JU

UR

RY

Y::

Provide each hoist with a 20 amp, minimum, overcurrent
protected power supply system per the National Electrical
Code and applicable local codes as instructed in this 
manual.

V

!!

W

WA

AR

RN

NIIN

NG

G

T

TO

O  A

AV

VO

OIID

D  IIN

NJ

JU

UR

RY

Y::

Always disconnect the power cord from the power supply
system and lockout/tagout disconnecting means before
servicing the hoist. Working in or near exposed energized
electrical equipment presents the the danger of electric
shock.

Содержание LODESTAR B

Страница 1: ...g Maintenance P Pa ar rt ts s M Ma an nu ua al l 1 1 4 4 T To o 2 2 T To on n 2 25 50 0 K Kg g T To o 2 20 00 00 0 K Kg g Columbus McKinnon Corporation CM Entertainment Division 140 John James Audubon...

Страница 2: ...e care in the use and mainte nance of the goods Buyer shall not remove or permit anyone to remove any warning or instruction signs on the goods In the event of personal injury or damage to property or...

Страница 3: ...rleans LA 70125 504 486 9391 Fax 504 486 7482 MASSACHUSETTS ABEL DISTRIBUTORS INC 50 Parker Street Unit 2 Newburyport MA 01950 978 463 0700 Fax 978 463 5200 MISSOURI INDEPENDENT ELECTRIC MACHINERY 442...

Страница 4: ...devices only 13 NOT allow your attention to be diverted when operating hoist 14 NOT allow the hoist to be subjected to sharp contact with other hoists structures or objects through misuse 15 NOT adju...

Страница 5: ...ing Load Chain 4 8 Contact Block 4 12 Voltage Change Board 5 13 Locations of Components 5 14 Hook Inspection 10 15 Chain Wear areas 10 16 Chain Inspection 10 17 Chain Embossing 10 18 Limit Switches Mo...

Страница 6: ...may cause injury Before putting hoist into service fill in the information below Refer to the hoist identification plate M Mo od de el l N Nu um mb be er r __________________________________ S Se er r...

Страница 7: ...curely tighten the screws to the recommended seat ing torque see Table 2 using a 12 point socket 13mm socket which fits the head of the screw LATCHLOK HOOKS CM s Latchlok hooks see Figure 2 are availa...

Страница 8: ...last link of the load chain making sure there are no twists between the hook block and the dead end block into the dead end block Push the contact block up slightly and secure the load chain to the de...

Страница 9: ...cate high and low volt connections Connecting the 9 and 12 pin plugs into the Red voltage change board recepticles will connect the hoist for high voltage 380 3 50 415 3 50 or 460 3 60 To change the h...

Страница 10: ...n the extension cord in order to minimize the voltage drop between the power source and the hoist Remember operation with low voltage can void the CM repair replacement policy When in doubt about any...

Страница 11: ...mit switch the limit switch will automatically stop the hook at any predetermined point when either hoisting or lowering OPERATING INSTRUCTIONS HOIST 1 Check to ensure that the load point is in line w...

Страница 12: ...monthly for heavy service and daily to weekly for severe service and they should include those items listed in Table 4 Periodic Inspections These inspections are visual inspections of external condit...

Страница 13: ...the chain guide for wear or burring where the chain enters the hoist Severely worn or damaged parts should be replaced f External evidence of excessive wear of brake parts and brake adjustment see pa...

Страница 14: ...eliminate possibility of false reading by not measuring full pitch length Note that worn chain can be an indication of worn hoist com ponents For this reason the hoist s chain guide hook block and li...

Страница 15: ...es lower sheave wheel on double chain units and liftwheel must be lubricated with Lubriplate Bar and Chain Oil 10 R Fiske Bros Refining Co or equivalent prior to reassembly The lubricant must be appli...

Страница 16: ...otatable Limit Switches Models B C F 1 Disconnect the hoist from the power supply system 2 Refer to th exploded views and remove the back frame cover from the hoist 3 Remove and discard the limit swit...

Страница 17: ...st to power supply 7 Run hook to the desired lower position cautiously operat ing the hoist without a load 8 Disconnect hoist from power supply 9 Moving one traveling nut toward the other increases ho...

Страница 18: ...22 8 H1 To H2 127 H3 To H4 158 220 380 To 48 X1 To X2 4 0 H1 To H2 127 H3 To H4 158 220 415 To 24 X1 To X2 1 1 H1 To H2 127 H3 To H4 158 Models Brake Coil Voltage Nominal Current Amps D C Resistance O...

Страница 19: ...d frequency indicated on hoist identification plate For three phase dual voltage unit make sure the connections at the voltage change board are the proper voltage as described on page 5 F Low Voltage...

Страница 20: ...d B See item 1H C Extreme external heating C Above an ambient temperature of 40 C 104 F the frequency of hoist operation must be limited to avoid overheating of motor Special provisions should be made...

Страница 21: ...igure 20 Typical Wiring Diagrams Entertainment Wiring Diagrams shown are representative Consult diagram in hoist or furnished with unit WIRING DIAGRAM LODESTAR HOIST MODELS B C F TELEMECHANIQUE CONTAC...

Страница 22: ...l Wiring Diagrams Entertainment Wiring Diagrams shown are representative Consult diagram in hoist or furnished with unit WIRING DIAGRAM LODESTAR HOIST MODELS J JJ L LL R RR DUAL VOLTAGE 3 PHASE TELEME...

Страница 23: ...al Wiring Diagrams Direct Control Wiring Diagrams shown are representative Consult diagram in hoist or furnished with unit 19 WIRING DIAGRAM LODESTAR HOIST MODELS B C F 220 415 3 50 230 460 3 60 DIREC...

Страница 24: ...iring Diagrams Direct Control Wiring Diagrams shown are representative Consult diagram in hoist or furnished with unit 20 WIRING DIAGRAM LODESTAR HOIST MODELS J JJ L LL R RR 220 415 3 50 230 460 3 60...

Страница 25: ...ket which fits the head of the screw The dead end of the load chain is temporarily positioned a few links from the end by a wire clip DO NOT remove this clip before attaching the chain to the dead end...

Страница 26: ...ift and hammer or slow acting press are required The drift should be the same diameter as the pin 5 16 diameter 7 94mm for Models B C F and 3 8 9 52mm diameter for Models J L R LL RR and it should be...

Страница 27: ...er pin as shown in Figure 7 k Adjust limit switches as describe in Table 6 page 13 If the new chain is longer than the old check to be sure limit switch will allow for new length of lift In the event...

Страница 28: ...ors etc These items may be damaged or lost during disassembly or just unfit for future use because of deterioration from age or service 24 ORDERING INSTRUCTIONS W WA AR RN NI IN NG G Using Commercial...

Страница 29: ...g 27038 1 35627 1 627 124 Gear Housing Gasket 27747 1 35707 1 627 125 Back Frame 27618 1 35031 1 627 130 Back Frame Cover 28009 1 36008 1 627 131 Back Frame Cover Screw Lockwasher 982226 3 982251 3 We...

Страница 30: ...30 627 131 627 132 627 445 627 115 ROTOR STATOR ASSEMBLY VOLTAGE CHANGE BOARD CONTACTOR TRANSFORMER LIFTWHEEL AND BEARINGS CHAIN GUIDES ADAPTOR NUT DRIVE SHAFT AND PINION INTERMEDIATE GEAR AND PINION...

Страница 31: ...g Pin Special Alloy Steel Specify whether for Swivel or Rigid Type Suspension 1 27805 983763 for Rigid Susp 983764 for SwivelSusp 983761Rigid Susp 983762SwivelSusp 627 710 Rigid Hook Suspension includ...

Страница 32: ...TROL END Models Key Number Part Name No Req d B C F J L LL R RR Part Number 627 220 Limit Switch Shaft Gear Kit 1 27749 36656 627 222 Limit Switch Kit 1 31631 31636 627 231 Limit Switch Bracket Sub As...

Страница 33: ...753 35704 627 259 Brake Coil 1 51518 51511 for Models J L R 51512 for Models LL RR 627 260 Brake Armature Assembly 1 28678 35600 Includes 627 262 627 261 Brake Friction Disc 1 or 2 27677 35632 627 262...

Страница 34: ...30 Entertainment Direct Control Lodestar Models B C F Brake Entertainment Direct Control Lodestar Models J L LL R RR Brake...

Страница 35: ...R RR R 6 62 27 7 3 31 12 2 D Dr ri iv ve e S Sh ha af ft t P Pi in ni io on n B Be ea ar ri in ng g 1 1 8 82 20 00 09 9 8 83 36 69 91 1 6 62 27 7 3 31 13 3 D Dr ri iv ve e S Sh ha af ft t B Be ea ar...

Страница 36: ...Entertainment Direct Control Lodestar Models J L LL R RR Protector Kit 32...

Страница 37: ...to or r H Ho ou us si in ng g 1 1 2 27 70 06 63 3 3 35 50 07 73 3 6 62 27 7 1 12 24 4 G Ge ea ar r H Ho ou us si in ng g G Ga as sk ke et t 1 1 2 27 77 74 47 7 3 35 57 70 07 7 6 62 27 7 4 41 11 1 M Mo...

Страница 38: ...34 Models J L LL R RR Motor End...

Страница 39: ...63 Lower Hook Body 1 45401 35370 627 764 Lower Hook Chain Block Pin 1 45943 35790 627 770 Lower Hook Block Assembly 1 35645 627 771 Lower Hook with Latch Latch Type Hook 1 28686 35611 35612 Latchlok T...

Страница 40: ...rmer w fusing 115v sec Fuses not included 48v sec 24v sec 1 28294 1 28295 1 28296 627 1008 Transformer Mounting Screw 2 982683 627 1009 Contactor Transformer Wiring Harness 1 27602 627 1010 Line Conne...

Страница 41: ...8294 1 28295 1 28296 627 1008 Transformer Mounting Screw 2 982683 627 1009 Contactor Transformer Wiring Harness 1 35613 627 1010 Line Connector Specify Qty 982158 627 1011 Motor Wiring Harness 1 Speed...

Страница 42: ...bel 1 20940 627 1017 Instruction Tag 1 28271 627 1018 Power Cord Assembly 1 27637 627 1020 Hoist I D Plate 1 Contact Factory 627 1023 Grommet Plug 1 27891 627 1024 Brake Jumper Harness 1 27715 627 102...

Страница 43: ...983643 627 1000 Insulated Brake Coil Terminal 2 983197 627 1003A Ground Symbol Label 1 20940 627 1017 Instruction Tag 1 28271 627 1018 Power Cord Assembly 1 31711 627 1020 Hoist I D Plate 1 Contact F...

Страница 44: ...1 27360 627 307 Lift Wheel Bearing Gear End 1 88429 627 308 Lift Wheel Bearing Motor End 1 88429 627 740 Loose End Screw 1 927764 627 741 Loose End Screw Lockwasher 1 982226 627 742 Loose End Screw W...

Страница 45: ...740 Loose End Screw 1 987210 627 741 Loose End Screw Lockwasher 1 945851 627 742 Loose End Screw Washer 1 954807 627 743 Loose End Link 1 35367 627 750 Load Chain 85949 627 833 Dead End Block 1 35418...

Страница 46: ...44 NOTES...

Страница 47: ...45 NOTES...

Страница 48: ...46 NOTES...

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