Columbus McKinnon CM Lodestar VS A Скачать руководство пользователя страница 32

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P/N: 192047082 (REV AD) 627NH

March 2022

VARIABLE SPEED ELECTRIC CHAIN HOIST WITH

OPTION

Fault Code

Fault or Indicator Name/Description

Corrective Action

CPF24

Drive Capacity Signal Fault. Entered a capacity that does not exist

(checked when the drive is powered up).

1. Cycle power to the drive.

2. Replace the drive.

CRST

Cannot reset. External fault occurred and reset button was pressed before motor

was completely stopped. Fault reset was being executed when a run command is

executed during a fault.

1. Wait for motor to come to complete stop.

2. Reset fault before issuing a run command.

DNE

Drive not ready

User is trying to give a run command while a FWD or REV is present at Power Up.

1. Check input terminals.

2. Check H01.01 to H01.07 programming.

EF (flashing)

External Fault

Both FORWARD/UP and REVERSE/DOWN commands are input at same time for

500 msec or longer.

1. Check control input wiring.

2. Check the sequence of operation.

EF0

Optional External

Fault

External fault input from communication option card.

1. Check communication option card connection

and signals.

2. Check external device for any fault(s).

EF1

External

Fault 1

External fault occurs on Terminal S1.

1. Check constant H01.01 for proper programming.

2. Check the conditions for input terminal S1

(U01.10).

EF2

External

Fault 2

External fault occurs on Terminal S2.

1. Check constant H01.02 for proper programming.

2. Check the conditions for input terminal S2

(U01.10).

EF3

External

Fault 3

External fault occurs on Terminal S3.

1. Check constant H01.03 for proper programming.

2. Check the conditions for input terminal S3

(U01.10).

EF4

External

Fault 4

External fault occurs on Terminal S4.

1. Check constant H01.04 for proper programming.

2. Check the conditions for input terminal S4

(U01.10).

EF5

External

Fault 5

External fault occurs on Terminal S5.

1. Check constant H01.05 for proper programming.

2. Check the conditions for input terminal S5

(U01.10).

EF6

External

Fault 6

External fault occurs on Terminal S6.

1. Check constant H01.06 for proper programming.

2. Check the conditions for input terminal S6

(U01.10).

EF7

External

Fault 7

External fault occurs on Terminal S7.

1. Check constant H01.07 for proper programming.

2. Check the conditions for input terminal S7

(U01.10).

Ground Fault

Ground Fault. Current shorted to ground exceeds 50% of rated current in output

side of the drive. Setting L08.09 to 1 enable ground fault detection in models 2025

and 4014 or larger.

1. Disconnect motor from drive and check it for shorts

using a megger.

2. Ensure that R/C Surge Suppressors are used

across all brake contactor coils to prevent disturbance

by electrical transients.

HBB

Hardware Base Block. The Safe Disable Input channel is open.

1. Check if external safety circuit tripped and disabled

the drive.

2. If the Safe Disable function is not utilized, check if

the terminals HC and H1 are linked.

Load Check Err

Load Check Fault. Load is greater than specified amount.

1. Reduce load.

2. Check Load Check sequence set-up (C05.XX).

Output Phase

Loss

An open phase occurs at the inverter output.

1. Check for broken wires in output cable.

2. Check for open winding in the motor.

3. Check for loose terminals.

LL1 (flashing)

Lower Limit 1

Err

Lower Limit 1 - SLOW Down Indicator. Hoist has reached lower slow approach

limit. No action is required. If desired, slow approach limits may be disabled as

described on page 19.

1. May not require corrective action.

2. Check the position of the limit switch.

LL2 (flashing)

Lower Limit 2

Err

Lower Limit 2 - STOP Indicator. Hoist has reached lower limit. Run hoist UP
away from lower limit, or if limit is in an inappropriate place, reset limits as

described on page 19.

1. May not require corrective action.

2. Check the position of the limit switch.

MNT

Maintenance

Required

Maintenance Required Alert. Running time has exceeded C12.05.

1. Reset timer by MFI=5A or depress Mode/Service

key three times and enter within 2 seconds.

Over Current

Output current exceeds 200% of inverter rated output current.

1. Check for a phase-to-phase short in the motor or

wiring using a megger.

2. Extend the acceleration/deceleration time.

3. Check torque limit setting.

OH (flashing)

Heatsnk Over

temp

Overheat Pre-Alarm. Heatsink is overheating. The temperature of the inverter’s

heatsink exceeded the setting in L08.02.

1. The inverter cooling fan has stopped.

2. Reduce the ambient temperature.

Содержание CM Lodestar VS A

Страница 1: ...thoroughly familiar with all warnings instructions and recommendations in this manual Retain this manual for future reference and use Forward this manual to operator Failure to operate equipment as d...

Страница 2: ...NEAREST PARTS OR SERVICE CENTER VISIT OUR WEB SITE WWW COLUMBUSMCKINNON COM OR CALL OUR CUSTOMER SERVICE DEPARTMENT AT 800 888 0985 AN ELECTRONIC COPY OF THIS MANUAL AND THE CM HOIST PARTS AND SERVICE...

Страница 3: ...of a hoist can create a potentially hazardous situation which if not avoided could result in minor or moderate injury To avoid such a potentially hazardous situation the operator shall 1 Maintain a f...

Страница 4: ...ond normal throat opening should not be used If latch does not engage throat opening of hook hoist should be taken out of service Chains should be checked for deposits of foreign material which may be...

Страница 5: ...Block Pin 10 Chain Stop Installation 10 Cutting Chain 10 Power Supply and Electrical Connections 11 Checking Limit Switch EPLS Operation 12 Control Cord 12 OPERATING INSTRUCTIONS General 12 Hoist 13...

Страница 6: ...d could lead to dangerous operation For full Terms of Sale see Sales Order Acknowledgement Also refer to page 39 for Limitations of Warranties Remedies and Damages and Indemnification and Safe Operati...

Страница 7: ...hain container is recommended for those applications where the slack chain would interfere with the load or drag on the floor as may be the case with double or triple reeved units Chain containers can...

Страница 8: ...he suspension includes a dead end bolt and block for supporting the dead end of the load chain as shown in Figure 7 Place the suspension assembly into the recess on top of the hoist The dead end block...

Страница 9: ...r to the limit switch section Double Reeved Suspend the hoist from an adequate support To attach the chain to the dead end block on Models E H and R proceed as follows 1 Suspend the hoist from an adeq...

Страница 10: ...block with the large hole on top into the hook block body Align the holes in the hook block body with the hole in the chain block and insert the small end of the pin in the hole Push the pin in by han...

Страница 11: ...put connections T1 T2 T3 at the VFD Consult the wiring diagram Disconnect power before making any wiring changes Do not force the Lodestar load limiter to compensate for improperly adjusted limit swit...

Страница 12: ...oist or the loose end chain to become taut Operate hoist over the entire length of its rated lift checking upper and lower limit switches for correct operation as follows 4 Press UP control and raise...

Страница 13: ...ly seated in hook saddle Avoid off center loading of any kind especially loading on the point of hook 3 DO NOT allow the load to bear against the hook latch The latch is to help maintain the hook in p...

Страница 14: ...e maintenance program should be established to prolong the useful life of the hoist and maintain its reliability and continued safe use The program should include the periodic and frequent inspections...

Страница 15: ...deepening of the pockets may cause the chain to lift up in the pocket and result in binding between liftwheel and chain guides or between the sheave and hook block Also check the chain guide for wear...

Страница 16: ...he length of the used portion is more than 1 5 longer than the unused portion of the chain Also if the pitch of any individual link has elongated by more than 5 the chain should be replaced Figure 18...

Страница 17: ...lock and hoist Allow the chain to hang free to remove twists Using a wire as a starter insert the chain upstanding link first into lower hook block upstanding links will have welds toward sheave and p...

Страница 18: ...lower sheave wheel on double and triple chain units upper sheave wheel on triple chain units and liftwheel must be lubricated with Lubriplate Bar and Chain Oil 10 R Fiske Brothers Refining Co or equiv...

Страница 19: ...the VFD see programming section 4 Change the value to 3 and press enter 5 Exit programming mode 6 Check lower limit function and position before placing the unit into service If adjustment is desired...

Страница 20: ...rogramming maintenance monitoring and troubleshooting of adjustable frequency drives associated with your hoist or crane motion via your PED The mobile app is available as a free download on Google Pl...

Страница 21: ...he value of the blinking digit of a parameter setting 6 Down Arrow Key Scrolls down to select next parameter group or parameter settings It also decreases the value of the blinking digit of a paramete...

Страница 22: ...dreds of parameters organized by function group that determine how the drive functions These parameters are programmed in the drive s software as measurable values or options both of which will be ref...

Страница 23: ...s access to the various monitor parameters These are monitor only functions the operator cannot change the displayed value Accessible during run command See pages 22 27 for complete listing of all mon...

Страница 24: ...Output current A U01 04 Control method Displays the value of A01 02 U01 05 Motor Speed Motor Speed OLV only U01 06 Output Voltage Inverter Output Voltage Reference V U01 07 DC Bus Voltage DC Bus Volta...

Страница 25: ...lse Monitor Displays the pulse train input RP Frequency Fault Trace U02 01 Current Fault Displays Current fault U02 02 Last Fault Displays last fault detected U02 03 Frequency Reference Fault Frequenc...

Страница 26: ...st recent fault U03 10 Fault Message 10 Displays tenth most recent fault U03 11 Elapsed Time 1 Elapsed time of most recent fault U03 12 Elapsed Time 2 Elapsed time of second most recent fault U03 13 E...

Страница 27: ...otor Overload oL2 Detection Level U04 18 Frequency Reference Source Selection U04 19 Frequency Reference Memobus U04 20 Output Frequency Reference decimal U04 21 Run Command Selection Results U04 22 M...

Страница 28: ...0 0 to 25 5 seconds 1 set 0 0 to 6000 0 3 sets 8 parameters are independently adjustable Braking torque 150 or more with dynamic braking Motor overload protection UL recognized electronic thermal over...

Страница 29: ...initely Variable control Sample timing diagrams for both methods are given NOTE Above figures shown with stopping method set for immediate stop as in hoist applications the frequency output is immedia...

Страница 30: ...conds 1 second B05 02 Deceleration Time seconds 1 second C03 12 EPLS see page 19 1 enabled C03 22 Slow Approach see page 19 1 enabled C06 01 Swift Lift 1 enabled NOTE 1 Standard factory setting for co...

Страница 31: ...vector 1 Perform auto tune 2 Check motor parameters COF Current Offset Fault The drive automatically adjusts the current offset the calcu lated value exceeded the allowable setting range 1 Press rese...

Страница 32: ...External Fault 7 External fault occurs on Terminal S7 1 Check constant H01 07 for proper programming 2 Check the conditions for input terminal S7 U01 10 GF Ground Fault Ground Fault Current shorted to...

Страница 33: ...PE07 Analog Selection Multi Function Analog Input Setting Fault Set values other than 00 and 0F are duplicated 1 Check setting for H03 02 and H03 10 Verify that the same value is not used twice OPE08...

Страница 34: ...ction 2 The current is less than L06 05 for more than L06 06 1 Check settings 2 Check motor coupling UV Flashing DC Bus Undervolt Undervoltage Fault Undervoltage status occurs for more than 2 seconds...

Страница 35: ...ssive load G Reduce loading to the capacity limit of hoist as indicated on the identification plate H Signal connections have unplugged from brake board H Firmly press the 6 and 13 pin connection plug...

Страница 36: ...should be made to ventilate the space or shield the hoist from radiation D Frequent starting or reversing D Avoid excessive inching jogging or plugging This type of operation drastically shortens the...

Страница 37: ...and running Brake coil current should be measured with the core iron in operating position Table 12a DC Electric Brake Data Models DC Brake Coil Voltage Nominal Current Amps DC Resistance Ohms A H 10...

Страница 38: ...5 Suspension Adapter Screws 3 8 16 12 Point Cap Screw 3 8 12 Point Socket 35 0 45 0 47 5 61 0 Lower Hook Block Screws Double Reeved 1 4 20 Socket Head Cap Screw 3 16 Hex Driver 5 0 5 8 6 8 7 9 Loose E...

Страница 39: ...EXCEPT FOR THE WARRANTIES SET FORTH ABOVE SELLER MAKES NO OTHER WARRANTIES WITH RESPECT TO THE GOODS OR ANY REPLACEMENT PART WHETHER EXPRESSED OR IMPLIED INCLUDING ANY WARRANTIES OF MERCHANTABILITY F...

Страница 40: ...cKinnon Corporation All Rights Reserved CM Lodestar VS Installation Operating Maintenance Manual 205 Crosspoint Parkway Getzville NY 14068 USA Ph 800 888 0985 716 689 5400 Fax 716 689 5644 CANADA Ph 8...

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Columbus McKinnon CM Lodestar VS A, Руководство по установке, эксплуатации и техническому обслуживанию

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