Columbus McKinnon CM Lodestar VS A Скачать руководство пользователя страница 1

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P/N: 192047082 (REV AD) 627NH

March 2022

VARIABLE SPEED ELECTRIC CHAIN HOIST WITH

OPTION

Before installing hoist, fi ll in the information below.

Model Number
Serial No.
Purchase Date
Voltage
Rated Load

RATED LOADS 1/8 TO 3 TONNES

125 KG TO 3000 KG

Follow all instructions and warning for inspecting, main-

taining and operating this hoist.

The use of any hoist presents some risk of personal injury

or property damage. That risk is greatly increased if proper

instructions and warnings are not followed. Before using

this hoist, each operator should become thoroughly familiar

with all warnings, instructions and recommendations in this

manual.

Retain this manual for future reference and use.

Forward this manual to operator. Failure to operate equipment

as directed in manual may cause injury.

NOTE:

All Lodestar VS electric chain hoists have 24VDC

control voltage as standard. For Lodestar VS hoists furnished

with motorized trolley suspensions or for use in bridge

applications, please contact our Special Applications

Department at

[email protected]

have a complete package quoted to include the required

electronics for 115V control voltage out of the factory.

VARIABLE SPEED ELECTRIC

CHAIN HOIST

INSTALLATION, OPERATING,

& MAINTENANCE MANUAL

VARIABLE SPEED ELECTRIC CHAIN HOIST WITH

OPTION

Содержание CM Lodestar VS A

Страница 1: ...thoroughly familiar with all warnings instructions and recommendations in this manual Retain this manual for future reference and use Forward this manual to operator Failure to operate equipment as d...

Страница 2: ...NEAREST PARTS OR SERVICE CENTER VISIT OUR WEB SITE WWW COLUMBUSMCKINNON COM OR CALL OUR CUSTOMER SERVICE DEPARTMENT AT 800 888 0985 AN ELECTRONIC COPY OF THIS MANUAL AND THE CM HOIST PARTS AND SERVICE...

Страница 3: ...of a hoist can create a potentially hazardous situation which if not avoided could result in minor or moderate injury To avoid such a potentially hazardous situation the operator shall 1 Maintain a f...

Страница 4: ...ond normal throat opening should not be used If latch does not engage throat opening of hook hoist should be taken out of service Chains should be checked for deposits of foreign material which may be...

Страница 5: ...Block Pin 10 Chain Stop Installation 10 Cutting Chain 10 Power Supply and Electrical Connections 11 Checking Limit Switch EPLS Operation 12 Control Cord 12 OPERATING INSTRUCTIONS General 12 Hoist 13...

Страница 6: ...d could lead to dangerous operation For full Terms of Sale see Sales Order Acknowledgement Also refer to page 39 for Limitations of Warranties Remedies and Damages and Indemnification and Safe Operati...

Страница 7: ...hain container is recommended for those applications where the slack chain would interfere with the load or drag on the floor as may be the case with double or triple reeved units Chain containers can...

Страница 8: ...he suspension includes a dead end bolt and block for supporting the dead end of the load chain as shown in Figure 7 Place the suspension assembly into the recess on top of the hoist The dead end block...

Страница 9: ...r to the limit switch section Double Reeved Suspend the hoist from an adequate support To attach the chain to the dead end block on Models E H and R proceed as follows 1 Suspend the hoist from an adeq...

Страница 10: ...block with the large hole on top into the hook block body Align the holes in the hook block body with the hole in the chain block and insert the small end of the pin in the hole Push the pin in by han...

Страница 11: ...put connections T1 T2 T3 at the VFD Consult the wiring diagram Disconnect power before making any wiring changes Do not force the Lodestar load limiter to compensate for improperly adjusted limit swit...

Страница 12: ...oist or the loose end chain to become taut Operate hoist over the entire length of its rated lift checking upper and lower limit switches for correct operation as follows 4 Press UP control and raise...

Страница 13: ...ly seated in hook saddle Avoid off center loading of any kind especially loading on the point of hook 3 DO NOT allow the load to bear against the hook latch The latch is to help maintain the hook in p...

Страница 14: ...e maintenance program should be established to prolong the useful life of the hoist and maintain its reliability and continued safe use The program should include the periodic and frequent inspections...

Страница 15: ...deepening of the pockets may cause the chain to lift up in the pocket and result in binding between liftwheel and chain guides or between the sheave and hook block Also check the chain guide for wear...

Страница 16: ...he length of the used portion is more than 1 5 longer than the unused portion of the chain Also if the pitch of any individual link has elongated by more than 5 the chain should be replaced Figure 18...

Страница 17: ...lock and hoist Allow the chain to hang free to remove twists Using a wire as a starter insert the chain upstanding link first into lower hook block upstanding links will have welds toward sheave and p...

Страница 18: ...lower sheave wheel on double and triple chain units upper sheave wheel on triple chain units and liftwheel must be lubricated with Lubriplate Bar and Chain Oil 10 R Fiske Brothers Refining Co or equiv...

Страница 19: ...the VFD see programming section 4 Change the value to 3 and press enter 5 Exit programming mode 6 Check lower limit function and position before placing the unit into service If adjustment is desired...

Страница 20: ...rogramming maintenance monitoring and troubleshooting of adjustable frequency drives associated with your hoist or crane motion via your PED The mobile app is available as a free download on Google Pl...

Страница 21: ...he value of the blinking digit of a parameter setting 6 Down Arrow Key Scrolls down to select next parameter group or parameter settings It also decreases the value of the blinking digit of a paramete...

Страница 22: ...dreds of parameters organized by function group that determine how the drive functions These parameters are programmed in the drive s software as measurable values or options both of which will be ref...

Страница 23: ...s access to the various monitor parameters These are monitor only functions the operator cannot change the displayed value Accessible during run command See pages 22 27 for complete listing of all mon...

Страница 24: ...Output current A U01 04 Control method Displays the value of A01 02 U01 05 Motor Speed Motor Speed OLV only U01 06 Output Voltage Inverter Output Voltage Reference V U01 07 DC Bus Voltage DC Bus Volta...

Страница 25: ...lse Monitor Displays the pulse train input RP Frequency Fault Trace U02 01 Current Fault Displays Current fault U02 02 Last Fault Displays last fault detected U02 03 Frequency Reference Fault Frequenc...

Страница 26: ...st recent fault U03 10 Fault Message 10 Displays tenth most recent fault U03 11 Elapsed Time 1 Elapsed time of most recent fault U03 12 Elapsed Time 2 Elapsed time of second most recent fault U03 13 E...

Страница 27: ...otor Overload oL2 Detection Level U04 18 Frequency Reference Source Selection U04 19 Frequency Reference Memobus U04 20 Output Frequency Reference decimal U04 21 Run Command Selection Results U04 22 M...

Страница 28: ...0 0 to 25 5 seconds 1 set 0 0 to 6000 0 3 sets 8 parameters are independently adjustable Braking torque 150 or more with dynamic braking Motor overload protection UL recognized electronic thermal over...

Страница 29: ...initely Variable control Sample timing diagrams for both methods are given NOTE Above figures shown with stopping method set for immediate stop as in hoist applications the frequency output is immedia...

Страница 30: ...conds 1 second B05 02 Deceleration Time seconds 1 second C03 12 EPLS see page 19 1 enabled C03 22 Slow Approach see page 19 1 enabled C06 01 Swift Lift 1 enabled NOTE 1 Standard factory setting for co...

Страница 31: ...vector 1 Perform auto tune 2 Check motor parameters COF Current Offset Fault The drive automatically adjusts the current offset the calcu lated value exceeded the allowable setting range 1 Press rese...

Страница 32: ...External Fault 7 External fault occurs on Terminal S7 1 Check constant H01 07 for proper programming 2 Check the conditions for input terminal S7 U01 10 GF Ground Fault Ground Fault Current shorted to...

Страница 33: ...PE07 Analog Selection Multi Function Analog Input Setting Fault Set values other than 00 and 0F are duplicated 1 Check setting for H03 02 and H03 10 Verify that the same value is not used twice OPE08...

Страница 34: ...ction 2 The current is less than L06 05 for more than L06 06 1 Check settings 2 Check motor coupling UV Flashing DC Bus Undervolt Undervoltage Fault Undervoltage status occurs for more than 2 seconds...

Страница 35: ...ssive load G Reduce loading to the capacity limit of hoist as indicated on the identification plate H Signal connections have unplugged from brake board H Firmly press the 6 and 13 pin connection plug...

Страница 36: ...should be made to ventilate the space or shield the hoist from radiation D Frequent starting or reversing D Avoid excessive inching jogging or plugging This type of operation drastically shortens the...

Страница 37: ...and running Brake coil current should be measured with the core iron in operating position Table 12a DC Electric Brake Data Models DC Brake Coil Voltage Nominal Current Amps DC Resistance Ohms A H 10...

Страница 38: ...5 Suspension Adapter Screws 3 8 16 12 Point Cap Screw 3 8 12 Point Socket 35 0 45 0 47 5 61 0 Lower Hook Block Screws Double Reeved 1 4 20 Socket Head Cap Screw 3 16 Hex Driver 5 0 5 8 6 8 7 9 Loose E...

Страница 39: ...EXCEPT FOR THE WARRANTIES SET FORTH ABOVE SELLER MAKES NO OTHER WARRANTIES WITH RESPECT TO THE GOODS OR ANY REPLACEMENT PART WHETHER EXPRESSED OR IMPLIED INCLUDING ANY WARRANTIES OF MERCHANTABILITY F...

Страница 40: ...cKinnon Corporation All Rights Reserved CM Lodestar VS Installation Operating Maintenance Manual 205 Crosspoint Parkway Getzville NY 14068 USA Ph 800 888 0985 716 689 5400 Fax 716 689 5644 CANADA Ph 8...

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