4.3 FRONT FORK ASSEMBLY - Figure 4.3.1
To remove fork and handle bar:
Place the front of the vehicle frame on blocks to allow for
wheel removal.
Remove the handlebar-retaining nut (A) with a 1-1/2" socket.
Carefully pull the handlebar upward with slight side to side
motion to remove the handlebar from the fork spindle.
Remove the front fork nut (B) with a 1-1/2" socket.
Pull the fork assembly downward out from the frame.
To install fork and handle bar:
Slide the front fork up through the frame and bearing
assemblies.
Install and tighten the front fork nut (B) until there is no play
felt in the front fork and then tighten the front fork nut an
additional 1/8 turn.
Push the handlebar onto the fork spindle.
Install the handlebar retainer nut (A), align handle bars to
front fork and torque to 200 foot pounds.
NOTICE: Make sure that the handlebars and front fork spindle are properly aligned
To remove the front wheel & hub:
Place the front of the vehicle frame on blocks to allow for wheel removal.
Remove the nut and washer from the front axle (C) and pull the axle from the front fork to remove.
Remove the four lug nuts from the front hub.
To install the fronty wheel & hub:
Install the hub on the front wheel and torque the lug nuts to 35 foot pounds. Tighten lug nuts evenly
in a star pattern.
Insert the front axle through the front fork, wheel spacers and hub.
Install the washer and nut on the front axle, tighten the axle nut to 120 inch pounds.
4.4 DRIVE CHAIN
To removal & install chain:
See Fig. 4.4.1. On right side of vehicle below kneepad, loosen jam nut (B).and the drive motor
adjustment screw (A).
Loosen the four (4) drive motor mounting bolts (Fig. 4.4.2).
Rotate drive motor to back.
Remove drive chain.
Reverse procedure to install.
A
C
A
Figure 4.3.1
Figure 4.4.1
Figure 4.4.2
B
B
Содержание CR-10 Chariot
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