3.0 OPERATIONS AND CONTROLS
3.1 IMPORTANT FIRST STEP
Upon initial delivery, it is very important that the battery pack is properly charged. This is required
whether the vehicle is to be stored for later use or is to be used immediately.
Check that the batteries are not damaged or leaking and that connections are secure.
For non-sealed batteries only, remove the battery vent caps and inspect each cell for proper
electrolyte level. The battery manifold assemblies on vehicles with a single point watering system
will require a ¼ counterclockwise turn to be removed for this inspection.
If the electrolyte level is below the plates add only enough water to cover the plates. See Section 4.2.
NOTICE: Do not overfill a cell. Electrolyte expands and can overflow during charging.
For vehicles with a single point watering system, replace the manifold assemblies with a ¼ clockwise
turn.
With the electrolyte level correct, use the on board charger to charge the batteries as described in
Section 4.5.1.
Charging is complete when the charger green 100% charge LED is steadily lit.
For vehicles without a single point watering system, refill cells to below the bottom of the each cell
vents. See Figure 4.2.1.
Vehicles with a single point watering system will require completion of 4 to 5 charge cycles before
watering.
NOTICE: If the vehicle is not going to be used the on-board charger can remain connected to an AC source. It has
the capability to test and recharge the battery pack during storage.
