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11

 

Removing the Flapper Valves 

Opposite LEAD Side

1

2

3

4

Note: We recommend you remove and replace one flapper

valve at a time. This will help to simplify the repair 
process and orient the flapper valve correctly in the
valve plate. 

1

If  you  are  replacing  a  flapper  valve  on  the  topside  of

the  valve  plate (side facing the  head),  remove  the  flapper 
valve  screw  (1),  with  a  ‘+’  like  screwdriver.  Lift  off  the
valve keeper strip (2), lift off the strengthen valve (3), and 
lift off the flapper valve. (4). 

1

Opposite LEAD Side

Port1

Port2

2

alcohol.  (

Remove any debris from the valve plate with water-free,

Soaps  and  detergents  should  not  be  used due  to

the potential for corrosion from soap residue.)

3

Place  the  valve  plate  on  the  compressor  housing  and 

orient  it  as  illustrated.  Make sure  the  O-ring  head  gasket
towards  the  cylinder.  Note  the  orientation  of  the  valve
ports.

4

Orient a new flapper valve (1) over Port 1. Observe the

location of at the end of the flapper valve. 

5

Place a valve restraint (3) over the flapper valve.

Radium

6

Place a valve keeper strip (4) over the valve restraint

observing  that  the  Restraint’s Radium  is  facing  Valve
plate and oriented as shown in the illustration.

7

Line  up  the  screw  holes  in  all  of  the  valve

components and fix the screw on the valve plate.

8

Make sure the flapper valve is centered over the port

of  the  valve  plate  and  that  all  of  the  other  components
line up with the flapper valve.

Caution:   

Do  not  over  tighten  the  flapper  valve  screw  or  it  will 
shear off in the valve plate. 

9

Tighten the flapper valve screw to 1.3N.m. Using a torque wrench with a ‘+’ like attachment.

Содержание CSF00490

Страница 1: ...Oil Free Silent Air Compressor Instruction Manual Co Fastening CSF00490 CSF20240...

Страница 2: ...nd Parts List 6 Preventive Maintenance and Troubleshooting Guide 9 10 Required Tools and Materials 11 Component Repair 11 Servicing the Head or Valve Assembly 11 Servicing the connecting Rod Assembly...

Страница 3: ...AND SIMILAR PRODUCTS AND THEIR COMPONENTS Please Note The model s represented in this manual may have additions and or modifications made at any time Pictures represent a standard unit series and an...

Страница 4: ...and face protection when servicing this unit Caution people in the area Unit is capable of pressures of 600kPa To avoid personal injury especially to eyes and face never point the exhaust airflow at y...

Страница 5: ...CONNECTION G3 8 G1 4 pcs 1 7 SAFETY VALVE CE8 8kg pcs 1 8 CHECK VALVE G3 8 pcs 1 9 CAPACITOR SHELL pcs 1 10 CAPACITOR pcs 1 11 EXHAUST PIPE pcs 1 12 RELIEF PIPE pcs 1 13 TANK pcs 1 14 RUBBER FOOT M6...

Страница 6: ...od Eccentric Bearing Assembly 2 1 Piston Cup 3 1 Screw Piston Cup Retainer 4 1 Piston Cup Retainer 5 1 Cylinder Sleeve 6 Left Head Right Head 7 O Ring Head Gasket 8 Screw Head 9 Valve Plate Assembly 1...

Страница 7: ...5 Model No TAT 2520P CSF20240...

Страница 8: ...M5X16 pcs 6 15 HANDLE SLEEVE 32x120 pcs 3 16 CONNECTOR G3 8 G1 4 pcs 1 17 SAFETY VALVE CE 10kg pcs 1 18 PRESSURE SWITCH 7 5 9 5kg pcs 1 19 PANEL FOR TOOLS pcs 1 20 SCREW M5X16 pcs 4 21 PRESSURE BAR pc...

Страница 9: ...od Eccentric Bearing Assembly 2 1 Piston Cup 3 1 Screw Piston Cup Retainer 4 1 Piston Cup Retainer 5 1 Cylinder Sleeve 6 Left Head Right Head 7 O Ring Head Gasket 8 Screw Head 9 Valve Plate Assembly 1...

Страница 10: ...verheats Loud Unit Possible Cause Corrective Action High voltage at compressor Reduce voltage Low voltage at compressor Increase voltage Damaged valves Replace flapper valves Debris in valves Remove d...

Страница 11: ...ipe plugs RTD500CN driver for head screws S3 Allen wrench attachment for torque wrench for eccentric screw like attachment for torque wrench for flapper valve screw screwdriver for retainer screws Sof...

Страница 12: ...Head 1 Disconnect the power 2 Disconnect all airlines and remove compressor from the enclosure 3 Remove all screws 1 that fasten the head 2 to the compressor housing Attention If you are replacing the...

Страница 13: ...plate on the compressor housing and orient it as illustrated Make sure the O ring head gasket towards the cylinder Note the orientation of the valve ports 4 Orient a new flapper valve 1 over Port 1 O...

Страница 14: ...d of the flapper valve 4 Place a valve keeper strip 3 over the flapper valve observing that the radius the valve plate and oriented as shown in the illustration 5 Line up the screw holes in all of the...

Страница 15: ...s Head gasket O ring s if defective Removing the Connecting Rod Assembly and Eccentric NOTE ONLY REMOVE ONE CONNECTING ROD ASSEMBLY AT A TIME 1 Carefully remove the fan by pulling it straight off the...

Страница 16: ...ation DO NOT remove both at once Assembly of the Connecting Rod to the Compressor 1 Put cylinder sleeve into trough of housing keeper and make connecting rod being vertical Note connecting rod screw t...

Страница 17: ...the power leads Note Make sure that the connecting rod sleeves are seated against the compressor housing 3 Observe the orientation of the valve plate assemblies Place them on the compressor housing as...

Страница 18: ...rce Check for suction at the air inlet port by placing your finger over the port as you turn the fan You should feel a slight suction with each rotation of the fan If you don t feel suction or if you...

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