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Engine - Engine and crankcase

Engine - Service instruction - Finding Top Dead Center (TDC)

For engines with a full flywheel housing

1. Using the tool

380000137

, turn the engine flywheel

(1)

in the direction of normal rotation until you see the hole
with two reference marks

(3)

through the inspection

window at the bottom of the housing.

2. Continue to turn the flywheel until the following hole

with one reference mark

(2)

can be seen. This marks

TDC of the number one cylinder.

NHIL13ENG1171AA

1

3. The exact position of piston number one at TDC is ob-

tained when the tool

380000150 (1)

can be inserted

through the hole

(2)

of the flywheel speed sensor and

engage the hole

(3)

in the engine flywheel

(4)

.

4. Remove the tool

380000150 (1)

.

NHIL13ENG1231AA

2

For engines with a partial flywheel housing

1. Remove the flywheel speed sensor.

2. Use the tool

380002958

to rotate the engine flywheel

(1)

in the direction of normal rotation until you see the

hole with two reference marks

(3)

through the hole for

the flywheel speed sensor.

3. Continue to turn the flywheel until the following hole

with one reference mark

(2)

can be seen. This marks

TDC of the number one cylinder.

NHIL13ENG1171AA

3

47869981 01/05/2015

10.1 [10.001] / 7

Содержание Cursor 13

Страница 1: ...ited States and many other countries owned by or licensed to CNH Industrial N V its subsidiaries or affiliates SERVICE MANUAL Part number 47869981 English May 2015 Replaces part numbers 47607266 47607...

Страница 2: ...SERVICE MANUAL F3HFE613A B003 F3HFE613B B001 F3HFE613B B002 F3HFE613D B001 F3HFE613D B002 F3HFE613G B001 F3HFE613G B002 47869981 01 05 2015 EN Find manuals at https best manuals com...

Страница 3: ...11 10 254 Intake and exhaust manifolds and muffler 10 12 10 304 Engine lubrication system 10 13 10 400 Engine cooling system 10 14 10 408 Oil cooler and lines 10 15 10 414 Fan and drive 10 16 10 500...

Страница 4: ...55 301 Alternator 55 8 55 988 Selective Catalytic Reduction SCR electrical system 55 9 47869981 01 05 2015 Find manuals at https best manuals com...

Страница 5: ...47869981 01 05 2015 Find manuals at https best manuals com...

Страница 6: ...INTRODUCTION 47869981 01 05 2015 1 Find manuals at https best manuals com...

Страница 7: ...regarding equipment servicing 3 Safety rules 4 Safety rules Ecology and the environment 5 Torque Minimum tightening torques for normal assembly 6 Basic instructions Shop and assembly 11 47869981 01 0...

Страница 8: ...components not approved by the manu facturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty is given or attributed...

Страница 9: ...used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury The color associated with CAUTION is YELLOW FAILURE TO FOLLOW DANGER WA...

Страница 10: ...lant mixtures to get into the soil Collect and dispose of coolant mixtures properly The air conditioning system contains gases that should not be released into the atmosphere Consult an air condi tion...

Страница 11: ...n 25 N m 217 lb in 26 N m 234 lb in 35 N m 311 lb in 17 N m 151 lb in 24 N m 212 lb in M10 37 N m 27 lb ft 49 N m 36 lb ft 52 N m 38 lb ft 70 N m 51 lb ft 33 N m 25 lb ft 48 N m 35 lb ft M12 64 N m 47...

Страница 12: ...N m 343 lb in 18 N m 163 lb in 27 N m 240 lb in M10 40 N m 30 lb ft 54 N m 40 lb ft 57 N m 42 lb ft 77 N m 56 lb ft 37 N m 27 lb ft 53 N m 39 lb ft M12 70 N m 52 lb ft 93 N m 69 lb ft 100 N m 74 lb f...

Страница 13: ...ft 7 16 48 N m 36 lb ft 65 N m 48 lb ft 68 N m 50 lb ft 91 N m 67 lb ft 50 N m 37 lb ft 71 N m 53 lb ft 1 2 74 N m 54 lb ft 98 N m 73 lb ft 104 N m 77 lb ft 139 N m 103 lb ft 76 N m 56 lb ft 108 N m 8...

Страница 14: ...b ft 153 N m 113 lb ft 74 N m 55 lb ft 104 N m 77 lb ft 9 16 117 N m 86 lb ft 156 N m 115 lb ft 165 N m 122 lb ft 221 N m 163 lb ft 106 N m 78 lb ft 157 N m 116 lb ft 5 8 162 N m 119 lb ft 216 N m 159...

Страница 15: ...4 Grade Identification Grade Corner Marking Method 1 Flats Marking Method 2 Clock Marking Method 3 Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C T...

Страница 16: ...al installation tool Do not tap the seal with a hammer or mallet 6 While you insert the seal check that the seal is perpendicular to the seat When the seal settles make sure that the seal makes contac...

Страница 17: ...ct the battery ground cable from the machine battery The electronic monitoring system and charging system will be damaged if this is not done 5 Remove the battery ground cable Reconnect the cable when...

Страница 18: ...SERVICE MANUAL Engine F3HFE613A B003 F3HFE613B B001 F3HFE613B B002 F3HFE613D B001 F3HFE613D B002 F3HFE613G B001 F3HFE613G B002 47869981 01 05 2015 10...

Страница 19: ...Balancer and damper 10 7 10 114 Pump drives 10 8 10 206 Fuel filters 10 9 10 218 Fuel injection system 10 10 10 250 Turbocharger and lines 10 11 10 254 Intake and exhaust manifolds and muffler 10 12...

Страница 20: ...Engine 10 Engine and crankcase 001 F3HFE613A B003 F3HFE613B B001 F3HFE613B B002 F3HFE613D B001 F3HFE613D B002 F3HFE613G B001 F3HFE613G B002 47869981 01 05 2015 10 1 10 001 1...

Страница 21: ...imits 3 SERVICE Engine Service instruction Finding Top Dead Center TDC 7 Crankcase Liner Measure 9 Liner Remove 13 Liner Install 14 Liner Measure Protrusion 15 Under block Remove 16 Under block Instal...

Страница 22: ...ers external diameter Upper 153 461 153 486 mm 6 042 6 043 in Lower 151 890 151 915 mm 5 980 5 981 in Clearance between the OD of liners and ID of bores Upper 0 014 0 039 mm 0 001 0 002 in Lower 0 085...

Страница 23: ...and housing 0 055 0 110 mm 0 002 0 004 in Clearance between piston pin and bush 0 019 0 041 mm 0 001 0 002 in Connecting rod weight Class A 4753 4795 g 167 7 169 1 oz Class B 4796 4835 g 169 2 170 5...

Страница 24: ...f valve seat Intake 49 260 49 275 mm 1 939 1 940 in Exhaust 47 060 47 075 mm 1 8528 1 8533 in Valve seat angle Intake 60 Exhaust 45 Recessing of the valves Intake 0 54 0 85 mm 0 021 0 033 in Exhaust 1...

Страница 25: ...42 025 42 041 mm 1 6545 1 6552 in Exhaust 56 030 56 049 mm 2 2059 2 2067 in Injector 42 015 42 071 mm 1 6541 1 6563 in Clearance between bushings and housings Intake 0 074 0 130 mm 0 0029 0 0051 in Ex...

Страница 26: ...osition of piston number one at TDC is ob tained when the tool 380000150 1 can be inserted through the hole 2 of the flywheel speed sensor and engage the hole 3 in the engine flywheel 4 4 Remove the t...

Страница 27: ...ston number one at TDC is ob tained when the tool 380000150 1 can be inserted through the hole 2 of the flywheel speed sensor and engage the hole 3 in the engine flywheel 4 5 Remove the tool 380000150...

Страница 28: ...simal gauge 2 previously set to ring gauge 3 which has a diameter of 135 mm 5 315 in NOTE If a 135 mm 5 315 in is not available it is accept able to use a micrometer NHIL13ENG1188AA 1 2 The measuremen...

Страница 29: ...E The cylinder liners are supplied as spare parts with selection class A X Indicates the location of the marking that designates the selection class NHIL13ENG1261BA 3 5 The diagram shown in the figure...

Страница 30: ...Engine Engine and crankcase NHIL13ENG1312FA 5 Crankcase Assembly With Cylinder Liners LINERDATA 6 Main Cylinder Liner Data 47869981 01 05 2015 10 1 10 001 11...

Страница 31: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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