Operating Instructions
Zero-3 / 5-Channel Motor Controller
CNC-STEP e.K. ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany
Page 3
Support: +49 (0)2831/91021-50
12.10.2012
Contents
1
GENERAL INFORMATION ........................................................................................... 5
1.1
Description of symbols ............................................................................................................. 5
2
OVERVIEW OF FEATURES ......................................................................................... 6
3
SAFETY MEASURES ................................................................................................... 7
3.1
Organizational safety measures .............................................................................................. 7
3.2
Personnel selection and qualification, general duties ........................................................... 8
3.3
Safety warnings ........................................................................................................................ 8
3.4
Safety instructions for specific phases of operation .............................................................. 9
3.4.1
In normal operation ............................................................................................................. 9
3.4.2
During setup, maintenance, repair or disposal .................................................................. 10
3.5
Precautions for special types of danger ................................................................................ 11
3.5.1
Electrical power ................................................................................................................. 11
3.5.2
Hydraulic and pneumatic systems, steam .......................................................................... 12
3.5.3
Gas, dust, sparking............................................................................................................. 12
3.5.4
Oil, grease, gases and other chemical substances .............................................................. 12
3.6
Safety devices .......................................................................................................................... 13
3.7
Possible risks to people .......................................................................................................... 13
3.8
Duties of the system operator ................................................................................................ 13
4
COMMISSIONING ....................................................................................................... 14
4.1
Installation .............................................................................................................................. 14
4.2
Power supply line ................................................................................................................... 14
4.3
Connecting the machine ......................................................................................................... 14
4.3.1
Motor connectors (X1, X2, Y, Z) ...................................................................................... 15
4.3.2
Control signals (ST)........................................................................................................... 15
4.3.3
Rotating axis/tangential cutter (C) ..................................................................................... 16
4.3.4
Status LEDs ....................................................................................................................... 17
4.3.5
LPT ports ........................................................................................................................... 18
4.3.6
External loads (power outlets) ........................................................................................... 19
4.3.7
Ground (GND) ................................................................................................................... 20
4.4
Commissioning ....................................................................................................................... 20
5
CLEANING AND SERVICING .................................................................................... 21