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C M A D I S H M A C H I N E S

1 2 7 0 0 K N O T T A V E N U E

GARDEN GROVE, CALIFORNIA 92841

MODEL CMA-180VL

Service and Parts

Manual

Rev 2.01

Содержание CMA-180VL

Страница 1: ...www cmadishmachines com 8 0 0 8 5 4 6 4 1 7 FAX 714 895 2141 C M A D I S H M A C H I N E S 1 2 7 0 0 K N O T T A V E N U E GARDEN GROVE CALIFORNIA 92841 MODEL CMA 180VL Service and Parts Manual Rev 2 01 ...

Страница 2: ... 7 Machine Start Up Procedures 13 2 2 8 Electrical Requirements 15 3 WIRING OPTIONS 16 4 QUICK SERVICE GUIDE 17 5 INITIAL PARTS KIT 18 6 EXPLODED VIEWS 19 6 1 Straight Frame System Assembly 19 6 2 Heat Recovery System 20 6 3 Drain System Assembly 21 6 4 Plumbing System Assembly 22 6 5 Wash Spray System Assembly 23 6 6 Final Rinse System Assembly 24 6 7 Door Handle Assembly 25 6 8 Pump System Assem...

Страница 3: ...ITY PUMP CAPACITY 40 8 GAL 52 GPM 40 30 3 L 197 LPM WATER REQUIREMENTS COLD WATER HOT WATER 41 F 65F 140F 5 C 18 C 60 C HOT WATER INLET COLD WATER INLET 1 3cm 1 3cm DRAIN CONNECTION 2 5 1cm RINSE PRESSURE SET 20 PSI 5 PSI 1 41 kg cm 2 CYCLE TEMPERATURES WASH F RINSE F 155 F 160 F 180 F 195 F 68 C 71 C 82 C 90 C DIMENSIONS DEPTH 29 76 7cm WIDTH 25 65cm HEIGHT 85 86 216 219 cm STANDARD TABLE HEIGHT ...

Страница 4: ...MODEL CMA 180VL Service Parts Manual Rev 2 01 Page 5 ELECTRICAL RATING VOLTS PHASE AMPS 208 240 208 240 480 1 1 3 3 3 78 88 49 55 25 SHIPPING WEIGHT 332 ...

Страница 5: ...MODEL CMA 180VL Service Parts Manual Rev 2 01 Page 6 2 Getting Started 2 1 Introduction to CMA 180VL 2 1 1 Plumbing Chart ...

Страница 6: ...res when required We make this portion of the manual easy to understand so that all levels of operators may be able to read and comprehend the operation of the machine The function of the machine itself is mostly automatic and takes little training to put into full operation The Operation Section also includes diagnostic considerations for the machine when problems occur Our mission is to provide ...

Страница 7: ... scrap trap Account s drain should be no higher than 11 to allow the machine to drain properly 2 2 3 CMA Supplied Nova Detergent and Rinse Dispenser Optional The NOVA Detergent and Rinse Dispenser has its own reference manual Familiarize yourself with the dispenser s reference manual before proceeding with installation 1 The NOVA dispenser is pre wired with a multi conductor electrical cable that ...

Страница 8: ...9 VAC 50 60 Hz Main AC Power Black No Connection Insulate this wire This wire is LIVE Yellow 24 VAC 240 VAC 50 60 Hz Detergent Signal White Yellow 24 VAC 240 VAC 50 60 Hz Detergent Signal Violet 24 VAC 240 VAC 50 60 Hz Rinse Signal White Violet 24 VAC 240 VAC 50 60 Hz Rinse Signal The individual conductors need to be connected as shown on the wire diagram below Probe wires are to be striped crimpe...

Страница 9: ...s and star washers provided 5 The final step of installing the CMA supplied Detergent and Rinse Dispenser is programming it to your specific application The reference manual supplied with the dispenser shows you how to program it Keep in mind while reading the reference manual that the CMA 180VL operates in probe mode This mode is selected by setting a value of 1 in screen 21 Screen 22 must be set...

Страница 10: ...ofit Instructions In order to convert machine from straight to corner application you will need to relocate the tray track rail from straight to corner position see red line on the photo and then mount it on the tray track using the same bolts washers and lock nuts used for straight application ...

Страница 11: ...MODEL CMA 180VL Service Parts Manual Rev 2 01 Page 12 2 2 5 Water Tempering Kit Optional ...

Страница 12: ...nd check the free spin 3 Open the control panel and select normal toggle switch position 4 Adjust the rinse pressure to 20 PSI flow pressure using the regulator and the gauge provided on machine a Turn the power switch to the Off position b Close doors and open the hand operated fill valve until the water overflows into the scrap trap c Turn the power switch to on position SEE NOTE FOR BOOSTER HEA...

Страница 13: ...achine operator on the proper cleaning and operation of the CMA 180VL Caution Booster heater is shipped on the dishmachine empty to prevent freezing When the machine is powered up for the first time the booster heater must be filled immediately to prevent damage to the heating element See Section 2 2 7 4d Booster Heater To prevent booster heater element damage CMA has removed a wire from the high ...

Страница 14: ...d wash heaters conversion Also check the wiring diagram to properly wire the terminal power block tank heater and booster heater for 1 phase or 1B diagram below Refer to Figure 1 B for proper wiring instruction for both triangular booster and wash heaters conversion SINGLE PHASE POWER NOTE 80amp service is required when CMA 180VL is wired for single phase with the booster heater See Wiring options...

Страница 15: ...e Teflon mixing chamber located off the back of the machine 3 A 7 8 hole is provided in the tank for a probe access It is located on the front side of the wash tank inside the heater cover MAIN POWER CONNECTION Please refer to the machine data plate or choose one of the five 5 power connections illustrated above Electrical requirements are shown for machines with or without booster heater three or...

Страница 16: ... heater element Replace heating element Scaled heating element De scale heating element Thermostat is not properly adjusted Adjust thermostat Loose lead connection Check connectors and secure Wash tank heater is not operational Tripped or faulty high limit switch Reset or replace high limit switch Faulty float switch Replace float switch Faulty contactor Replace contactor Faulty heating element Re...

Страница 17: ... 1 00631 05 Ice Cube Relay 220V 1 00707 00 Water Sol Repair Kit JE 1 00735 00 Vac Breaker Rep Kit Watts 1 00738 15 Water Sol Valve Coil 220V 1 03202 00 Thermometer CMA 180VL Wash 1 03202 00 Thermometer CMA 180VL Rinse 1 03408 55 Counter Face Mount Sm 220 50 1 13003 17 Contactor 60 AMP 3 Pole 1 13003 55 Contactor 30 AMP 1 13417 92 Heater Thermostat 1 13422 71 240V 12KW Triangular Immersion Htr 1 13...

Страница 18: ... 17554 00 Door Guide 19 4 01310 00 Bullet Feet 6 2 17552 00 Door Stop 20 1 17522 50 Wash Tank Heater Cover 7 1 01505 16 Corner Tray Track Rail 21 1 17522 00 Booster Heater Cover 8 1 01505 10 Tray Track EST EC 180 22 23 00914 10 1 4 20 X 5 8 Hex Bolt 9 1 17506 65 Door Service Splash Guard 23 1 17530 00 Wrapper 10 2 17510 00 Strainer Basket 24 1 17531 00 Pan 11 1 01579 10 Scrap Body SS 25 2 17506 60...

Страница 19: ...pe 12 03101 00 Hose Clamp 16 1 4 17593 00 CMA 180 Ventless Fan Mount 13 15605 00 Drain Hose with Goose Neck 9 06 5 02401 05 CMA 130 VL Heat Recovery Battery 14 17591 00 CMA 180 Ventless Wrapper 6 17596 00 CMA 180 Ventless Rear Cover 15 02101 01 UC 50e Stainless Steel Rinse Nozzle 7 17598 00 CMA 180 Ventless Support L H 16 03107 51 Flexible Black Hose 3 8 8 17597 00 CMA 180 Ventless Support R H 17 ...

Страница 20: ...on Lock Nut 3 1 00121 18 Drain Stopper O Ring 13 1 01313 00 2 PVC Slip x MIPT Adapter 4 1 00121 17 Drain Stopper 14 1 05030 17 2 x 4 PVC Tubing 5 1 17581 00 Drain Linkage 15 1 01312 00 PVC Slip x Slip 90 Ell 6 1 17580 50 Drain Linkage Spacer 16 1 05030 27 2 x 6 PVC Tubing 7 1 00912 00 20 Nylon Lock Nut 17 1 01320 17 2 PVC Tee SxSxS 8 1 17580 00 Drain Lever 18 1 05030 10 2 x 3 PVC Tubing 9 1 00910 ...

Страница 21: ...0 Jamb Lock Nut Thin Pattern 19 1 03107 00 Flexible Black Hose 5 2 13639 00 Nipple SS 3 4 x Close 20 2 41062 00 1 2 Strainer Ball Valve 6 2 13633 00 3 4 90 Ell F x F Brass 21 2 01528 00 Plumbing Support Bracket 7 6 00912 00 1 4 20 Nylon Lock Nut 22 2 00924 00 1 4 SS Washer 8 4 00912 00 1 4 20 Nylon Lock Nut 23 2 00906 00 1 4 20 X 1 2 Hexhead Bolt 9 3 01526 10 Plumbing Bracket Strap 24 2 40116 00 1...

Страница 22: ...per Spray Base Assembly 11 2 00966 10 Hex Head SS Bolt 10 32 4 2 00304 17 Wash Spray Arm 12 4 00363 00 Spray Base Lock Pin 5 4 00308 50 Spray Arm End Plug SS 13 1 00302 00 Spray Base Gasket 6 2 00302 51 Spray Base O Ring 14 1 00225 00 Compression Gasket 7 4 00905 00 Truss Head Bolt 20 x1 2 15 1 00221 20 1 Comp Fit x1 MIP SS 8 12 00924 00 SS Washer 16 1 00759 17 Base Quick Release W Nipple 17 2 003...

Страница 23: ...s 6 2 00304 29 Rinse Arm w Bearings 180 180UC 16 2 00760 00 5 8 Comp x 1 2 MIP Adapter 7 6 00912 00 20 Nylon Lock Nut 17 1 13607 44 180VL Rinse Plumbing Line 8 6 00924 00 SS Washer 18 1 00745 00 1 2 90Deg Street Elbow 9 1 13607 20 3 8 Compression Fitting Sleeve 19 1 03107 00 Flexible Black Hose 10 1 05004 10 3 8 SS Tubing 20 1 03101 45 Hose Clamp 4 11 1 00436 20 3 8 Comp X 1 2 MIP Fitting 21 1 400...

Страница 24: ...d screw 3 2 00603 07 Door Spring Extension Rod 12 8 00924 00 SS Washer 4 2 00602 20 Door Spring Heavy Duty 13 8 00912 00 20 Nylon Insert Lock Nut 5 2 17552 00 Door Stop 14 4 00610 00 Door Handle Spacer Small 6 2 01553 00 Door Handle Link 15 4 00611 00 Door Handle Spacer Large 7 2 00606 00 5 16 18 x 7 Eyebolt 16 2 00607 04 Door Handle Grip 8 2 00913 00 5 16 18 Nut 17 1 01555 50 Left Door Handle Sup...

Страница 25: ... Base 9 1 04204 00 Compression Nut 2 5 3 6 00921 00 3 8 16 x 34 Hex Head Bolt 10 2 00906 00 20 x 1 2 Hex Bolt 3A 2 00975 00 3 8 16 x 1 Stud 11 2 00924 00 SS Washer 4 1 00206 00 Pump Seal Kit 12 2 00912 00 20 Nylon Lock Nut 5 1 03226 00 Pump O Ring 13 2 00238 00 3 8 Male Plug 6 1 03222 05 Impeller 14 Assy 00200 30 Pump Assy 7 1 04206 00 Pump Cover 15 1 00208 20 Slip Joint Nut Friction Ring P N 0020...

Страница 26: ...O REQ D P N DESCRIPTION 1 1 15518 00 Heater 6kW 220V Triangular Flange 1A 1 13417 92 Heater Thermostat 2 1 13463 14 Liquid Level Switch 3 1 13463 51 Liquid Level Switch Shield 4 1 17523 51 Hi Limit Switch Wash 250 Degrees 5 1 13477 20 7 8 Probe Hole Plug 6 1 15518 10 Gasket for Triangular Flange Heater ...

Страница 27: ... 17550 20 Booster Tank 2 3 13805 00 Nylon Lock Nut 5 6 18 3 3 00926 00 Washer SS 5 16 4 1 13422 71 240V 12KW Triangular Immersion Htr 4A 1 13417 92 Thermostat 12KW Heater 5 1 17523 51 Hi Limit Switch Booster 250 degrees 6 1 17520 00 Booster Heater Shield 7 1 15518 10 Gasket for Triangular Flange Heater 8 1 17560 00 Complete Assembly ...

Страница 28: ... 13825 00 Pan Head Screw 8 31 x 1 10 1 00401 00 St 3 8 Straight Connector 26 6 04806 00 10 Brass Washer 11 1 00475 00 Delimer Switch DPDT 15A 27 2 17503 17 Control Box Sponge Long 12 1 03470 00 Toggle Switch Momentary Screw Terminal 27A 2 17503 18 Control Box Sponge Short 13 8 03801 00 Nylon Lock Nut 10 32 28 1 13003 17 Contactor 60A 3 Pole 220V 14 1 17400 06 Mountain Din Rail 29 1 13418 60 Dip Sw...

Страница 29: ...A 180 Ventless Control Box Lid 2 1 17599 00 CMA 180 Ventless Control Box 3 1 13418 60 Dip Switch Timer 230 V 4 1 00631 05 Ice Cube Relay 220V 12 Amp 5 4 00940 50 10 32 X 3 8 Truss Head Screw 6 4 0013805 5 16 18 Nylon Insert Lock Nut 7 4 00926 00 5 16 SS Washer 8 2 00907 00 6 32 X 1 2 SS Panhead Screw 9 2 00965 00 6 32 Nylon Insert Lock Nut ...

Страница 30: ...olid State Timer 1 2 3 6 AUTO FILL SWITCH WATER SOLENOID VALVE WASH PUMP CONTACTOR T1 T2 L1 L2 violet violet orange blue blue red Pre selected delay period can be adjusted by turning dip switches on for proper time setting Removal of input power will reset the control ...

Страница 31: ...ILL VALVE RINSE SOLENOID VALVE DOOR SAFETY SWITCH WASH PUMP CONTACTOR T1 T2 L1 L2 GROUND PUMP MOTOR HEATER CONTACTOR T1 T2 T3 L1 L2 L3 BOOSTER HEATER CONTACTOR T1 T2 T3 L1 L2 L3 L1 L2 L3 GND RINSE DETERGENT OPTIONAL AUTO FILL SWITCH OFF WASH TANK HEATER 6kW CYCLE LIGHT RINSE START FLOAT SWITCH ADJ THERMOSTAT HI LIMIT SWITCH TIMER FOR AUTO FILL 8 7 5 2 3 6 1 2 3 6 NC NO C 1 2 4 3 5 6 8 7 FAN MOTOR ...

Страница 32: ...ASH TANK HEATER HEATER CONTACTOR T1 T2 T3 L1 L2 L3 6kW BOOSTER HEATER CONTACTOR T1 T2 T3 L1 L2 L3 L1 L2 L3 GND RINSE SIGNAL DETERGENT 12kW BOOSTER HEATER ADJ THERMOSTAT HI LIMIT SWITCH 1 PHASE TOP 3 PHASE TOP L 2 L 3 12kW HEATER WIRING OPTIONS L 1 L 1 L 1 L 2 L 2 1 PHASE TOP 3 PHASE TOP L 2 L 3 6 kW HEATER WIRING OPTIONS L 1 L 1 L 1 L 2 L 2 NC NO C 1 2 4 3 5 6 8 7 1 2 3 6 CONDENSER FLUSH VALVE CON...

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