Club Car XRT 950 2009, Руководство по техническому обслуживанию и ремонту

Страница: 187 / 256

ENGINE Engine Installation
13
ENGINE INSTALLATION
1. Carefully set engine onto subframe and loosely install the mounting hardware (Figure 13-11, Page 13-4) .
2. Fill engine with appropriate quantity and type of oil. See Engine Oil Filling, Section 10, Page 10-10.
3. Install the exhaust pipe with new gaskets. See Exhaust Pipe Installation, Section 15, Page 15-2.
4. Install the inner clutch cover and tighten bolts to specified torque. See Inner Clutch Cover Installation, Section
18, Page 18-15.
5. Tighten the engine mounting hardware to 36 ft-lb (49 N·m).
6. Install the drive clutch. See Drive Clutch Installation, Section 18, Page 18-9.
7. Install the driven clutch. See Driven Clutch Installation, Section 18, Page 18-14.
8. Install the drive belt. See Drive Belt Installation, Section 18, Page 18-5.
9. Install the clutch cover and vent hose. See Outer Clutch Cover Installation, Section 18, Page 18-3.
10. Install the rear shock absorber on the driver side. See Rear Shock Installation, Section 9, Page 9-2.
11. Unplug fuel hose and connect to fuel pump.
12. Connect the wire harness lead to the oil pressure switch.
13. Attach the accelerator cable and spring(s). If cable is secured with a bolt, tighten bolt to 35 in-lb (3.9 N·m). Adjust
cable if necessary. See Accelerator Cable Adjustment – Through Early-2012 Model Year on page 5-7 or
Accelerator Cable Adjustment – From Early-2012 Model Year on page 5-12.
14. Attach and adjust the choke cable (Figure 13-10, Page 13-3) and (Figure 13-9, Page 13-3) .
15. Connect the wire harness leads (Figure 13-3, Page 13-2) , (Figure 13-4, Page 13-2) , (Figure 13-5, Page 13-2)
and (Figure 13-6, Page 13-2) .
16. Connect engine ground cable to engine block (Figure 13-8, Page 13-3) and tighten bolt to 192 in-lb (22 N·m).
17. Connect positive battery cable to starter solenoid (Figure 13-7, Page 13-3) and tighten nut to 55 in-lb (6.2 N·m).
18. Install the cargo bed. See Cargo Bed, Section 4, Page 4-20.
19. Install wheels and lower vehicle. See Wheel Installation, Section 8, Page 8-2.
20. Connect battery and spark plug wire(s). See Connecting the Battery – Gasoline Vehicles on page 1-4.
21. Check engine RPM settings. See Engine RPM Adjustment – Through Early-2012 Model Year on page 13-5
or Engine RPM Adjustment – From Early-2012 Model Year on page 13-11.
ENGINE RPM ADJUSTMENT – THROUGH EARLY-2012 MODEL YEAR
IDLE RPM HIGH-SPEED RPM
1250 ± 100 4000 ± 100
VEHICLE CREEP
Description
New vehicles or vehicles with a new drive belt may crawl forward with the shifter in FORWARD and the engine idling.
This is considered normal until the drive belt is “broken-in” (approximately 15 hours of use). Creep can also be
introduced or worsened by incorrectly adjusting the accelerator cable and/or tampering with the governor.
Definitions
Normal: Considered as walking pace (3 MPH) or less.
Abnormal: Considered as greater than walking pace (3 MPH). Other symptoms include difficulty or inability to
shift into or out of gear.
2009-2012 XRT 950 Maintenance and Service Manual Page 13-5