5
Brake Pedal and Park Brake
ACCELERATOR AND BRAKE PEDAL GROUP
PARK BRAKE REMOVAL
1.
Disconnect the battery cables and either discharge the controller or disconnect the spark plug wire(s).
Disconnecting the Batteries – Electric Vehicles, Section 1, Page 1-3.
2.
Place chocks under the rear wheels and lift the front end of the vehicle with a chain hoist or floor jack. Place
jack stands under the front cross tube of the vehicle frame and lower the vehicle onto the jack stands.
See
following WARNING.
WARNING
• Lift only one end of the vehicle at a time. Use a suitable lifting device (chain hoist or hydraulic floor
jack) with 1000 lb (454 kg) minimum lifting capacity. Do not use lifting device to hold vehicle in raised
position. Use approved jack stands of proper weight capacity to support the vehicle and chock
the wheels that remain on the floor. When not performing a test or service procedure that requires
movement of the wheels, lock the brakes.
3.
Remove the park brake assembly.
3.1.
To remove the park brake rod and pawl assembly (17 through 20), remove the push nut (19) and disconnect
the ball joint sleeve (21) from the park brake pedal (1)
See following NOTE.
NOTE:
New push nuts (19) and (32) must be used when reassembling the park brake.
3.2.
To remove the park brake pedal (1), remove the push retainer nut (32), disconnect the torsion spring (22)
and slide the pedal off of the shaft.
See preceding NOTE.
3.3.
Inspect all parts for wear and damage and replace as necessary.
1
30
32
30
22
23
10
21
12
17
18
19
35
A
B
C
20
A. Hook one end of spring (20) on park brake weldment.
B. Lift other end of spring (20) up and over brake weldment by prying
down on shaft with small screwdriver.
C. Shaft
Figure 5-4
Park Brake Assembly
Figure 5-5
Torsion Spring Installation
Page 5-4
2019 Transporter Maintenance and Service Manual
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