Club Car Pioneer 900, Руководство по техническому обслуживанию

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BODY AND TRIM Front Body
Page 4-4 2001 Pioneer 900 Gasoline Vehicle Maintenance and Service Manual
4
BRUSH GUARD INSTALLATION
1. Installation is the reverse of removal. See following NOTE.
1.1. Tighten the locknuts (11 and 4) to 14 ft-lb (19 N·m) (Figure 4-1, Page 4-5).
1.2. Tighten the locknuts (8) to 65 in-lb (7 N·m).
NOTE: If a new front body has been installed, two 3/4 inch holes must be drilled after the body has been
placed on the vehicle. Use the brush guard mounting holes in the vehicle frame as a guide for drilling
the holes (Figure 4-1, Page 4-5). It is recommended that a pilot hole be drilled from the inside of the
body panel. A 3/4 inch hole saw should then be used on the outside of the body panel to drill the final
hole. Drill
only through the body panel, and not through the vehicle frame.
FRONT BODY
Read WARNING and CAUTION on page 4-1.
FRONT BODY REMOVAL
1. Disconnect the battery as instructed. See WARNING on page 4-1.
1. Remove brush guard. See Brush Guard Removal on page 4-3.
2. Disconnect the light wiring harness from the headlight assemblies.
3. Remove carriage bolts (14), locknuts (16) and washers (15) from front body trim. Remove screws (13)
from top of front body (Figure 4-1, Page 4-5).
4. Loosen (do not remove) screws (19) holding front body trim against front body (Figure 4-1, Page 4-5).
5. Pull front body (17) from under trim (18) and remove from vehicle (Figure 4-1, Page 4-5).
FRONT BODY INSTALLATION
NOTE: If a new front body is being installed, the front fender extensions should be attached to the front body
before the body is installation. See Front Fender Extension Installation on page 4-6.
1. Install front body (17) under trim (18), align holes and finger tighten screws (13) holding front body
against frame (Figure 4-1, Page 4-5).If installing a new front body, two 5/16 inch holes must be drilled
after the body has been placed on the vehicle. Use the body trim (18) as a guide for drilling the holes
(Figure 4-1, Page 4-5).
2. Install carriage bolts (14), washers (15) and locknuts (16) onto front body trim. Tighten bolts to 11 ft-lb
(14.9 N·m). Tighten screws (13) to 20 in-lb (2.3 N·m) (Figure 4-1, Page 4-5).
3. Tighten screws (19) holding front body trim against front body to 17 in-lb (1.9 N·m) (Figure 4-1, Page
4-5).
4. Reconnect the light wiring harness to the headlight assemblies.
5. Install the brush guard. See Brush Guard Installation on page 4-4.