Club Car Pioneer 1200, Руководство по техническому обслуживанию

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FUEL SYSTEM Choke and Air Intake System
Page 14-18 2001 Pioneer 1200 Gasoline Vehicle Maintenance and Service Manual
14
Intake Duct Installation, Continued:
10. Install front left wheel. Tighten the wheel lug nuts finger tight.
11. Lower the vehicle and tighten the wheel lug nuts to 55 ft-lb (75 N·m).
12. Install front body.
13. Check for proper operation.
INTAKE DUCT REPAIR
In the event of puncture damage to the intake duct, a repair kit is available (CCI 101971001). This kit is
designed to repair small cracks or holes. If the intake duct is badly torn, it will need to be replaced.
AIR FILTER
General Information
The air filter should be checked every year or 100 hours. More frequent service may be required in extremely
dirty operating environments. Need for immediate servicing will be indicated by a loss of power, sluggish
acceleration or an engine which runs roughly with excessive black exhaust smoke.
Air Filter Replacement
1. Remove seat and lift bed to access engine compartment.
2. Lift two latches (3) on the side of the air box (Figure 14-14, Page 14-17).
3. Remove the hose clamp (15) from the air hose and remove hose from the air box assembly.
4. Standing on driver side of vehicle, grasp air hose mounting inlet and open box fully. Remove filter ele-
ment (11).
5. Using a clean cloth, wipe away any dust or dirt from inside the air box. Remove all dirt build-up around
the inside lip of the box or the box will not seal properly.
6. Install new air filter by inserting back edge first, and pushing down using the palm of your hand to seat
filter evenly onto inside lip of air box. Ensure filter fits correctly and that the wire latches are not caught
between lid and air box. Close the lid.
7. Fasten wire latches (3). Make sure latches securely engage the bottom half of the box. See following
CAUTION.
∆ CAUTION
• Engine damage will occur if the air box cover is not properly secured.
• If air box is extremely dirty, remove air box from vehicle and clean thoroughly.
• Use only Club Car replacement air filters (CCI 1015426). The use of other air filters could result in
engine damage. If the air filter is too thin, the cover will seat before the filter can seal, leaving space
for dirt to pass into the engine on all sides of the element. This will damage the engine and void the
warranty.
8. Reinstall hose (16) and hose clamp (15) (Figure 14-14, Page 14-17). Make sure clamp ends are
located in the 12:00 o’clock position.