Pre-Operation and Daily Safety Checklist
2005 Carryall 272/ Carryall 472 Gasoline Vehicle Owner’s Manual
Page 17
PRE-OPERATION AND DAILY SAFETY CHECKLIST
Each Club Car vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving
your new vehicle(s), you should become familiar with its controls, indicators, and operation. Carefully inspect
each vehicle to ensure that it is in proper working condition before accepting delivery.
Use the following checklist as a guide to inspect the vehicle. This checklist should be used daily to ensure that
the vehicle is in proper working condition and in conjunction with the Periodic Service Schedule on page 29.
Any problems should be corrected by a Club Car distributor/dealer or a trained technician.
• General: All the parts should be in place and properly installed. Be sure that all nuts, bolts, and screws
are tight. Check hose clamps for tight fit and the starter belt for tightness.
• Safety and information decals: Check to ensure that all safety and information decals are in place.
• Tires: Check for proper tire pressure. Visually inspect tires for wear, damage, and proper inflation on a
daily basis. See Vehicle Specifications on page 40.
• Battery: Before using vehicle for the first time, check electrolyte to ensure it is at the proper level
(Figure 30, Page 37). Check battery posts. Wires should be tight and free of corrosion and battery
should be fully charged.
• Engine: Check for proper engine oil level. See Engine Oil on page 31.
• Fuel: Check fuel level. See Fueling Instructions on page 35. Check fuel tank, lines, fuel cap, pump,
fuel filters, and carburetor for fuel leakage on a daily basis.
• Exhaust system: Check for leaks.
• Hydraulic brakes: Check fluid level. See Master Cylinder on page 31.
PERFORMANCE INSPECTION
After you have familiarized yourself with the vehicle controls and have read and understood the driving
instructions, take the vehicle for a test drive.
Use the following checklist as a guide to inspect the vehicle and check daily for proper operation. Any prob-
lems should be corrected by a Club Car distributor/dealer or a trained technician.
• Forward/Reverse shifter: Check for proper operation. See Controls and Indicators on page 12.
• Brakes: Be sure the brakes function properly. When brake pedal is fully pressed under moderate pres-
sure, it should not go more than halfway to the floorboard, and vehicle should come to a smooth,
straight stop. If the brake pedal goes more than halfway to the floorboard, or if the vehicle swerves or
fails to stop, have the brake system checked and adjusted as required. When brake pedal is fully
pressed under heavy pressure, pedal should feel firm and foot pad should be a minimum of 2 inches
(5.1 cm) from floorboard. Brake adjustment must be maintained so the brake pedal cannot be pressed
to the floorboard under any circumstance.
• Park brake: Apply moderate pressure to park brake handle. Tension should increase as the handle is
pulled. When latched, the park brake should lock the wheels and hold the vehicle stationary (on an
incline of 20% or less).
• Reverse buzzer: The reverse buzzer should sound as a warning when the Forward/Reverse handle is
in the REVERSE position.
• Steering: The vehicle should be easy to steer and should not have any play in the steering wheel.
• Accelerator: After starting the engine with the key switch and placing the Forward/Reverse handle in
the FORWARD position, the vehicle should accelerate smoothly to full speed as the accelerator pedal
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