EXPORT IQ PLUS CHARGER (ONBOARD)
Onboard Charger Operation
Page 6-4
2008 Export Battery Charger Maintenance and Service Manual
6
• Do not use an extension cord.
• Do not use near fuels, grain dust, solvents, thinners, or other flammables. Chargers can ignite
flammable materials and vapors.
• Do not expose to rain or any liquid. Keep the charger dry.
• Prior to servicing the charger, disconnect the AC power supply cord from the wall outlet,
disconnect the DC cord from the vehicle, and remove the battery charger from the vehicle.
See Onboard Charger Removal on page 6-34.
• Never push objects of any kind into the charger through cabinet slots. They may touch
dangerous voltage points or cause an electrical short circuit that could result in fire or
electrical shock.
• Do not use a battery charger if the cord or plug is damaged in any way. Replace worn or
damaged parts immediately. Failure to heed this warning could result in a fire, property
damage, severe personal injury, or death.
• Do not operate the charger if it has received a sharp blow, was dropped, or otherwise
damaged in any way. Make sure it is operating properly before putting it back in use.
• Have worn, cut, or damaged power cords or wires replaced immediately.
• Do not block or cover the charger ventilation slots. The slots provide ventilation and prevent
the charger from overheating.
• Do not allow clothing, blankets, or other material to cover the charger.
• Do not allow the charger to operate for more than 30 minutes at 19 or more amperes.
• Install surge arrestors on incoming AC power lines. Surge arrestors will help protect electrical
components in the charger and on the vehicle from all but direct or close lightening strikes.
ONBOARD CHARGER AC POWER CONNECTION
The AC line to which the charger is to be connected must be of the proper AC input voltage for the charger
and must be capable of supplying sufficient current.
See Section 2 – Charger Identification and Specifica-
tions.
If the battery charger is equipped with a multi-position switch for variable AC input voltage, the switch
must be set for the correct voltage before the AC cord is connected
(Figure 6-3, Page 6-5)
.
See following
CAUTION.
CAUT ION
• Failure to set the AC input voltage selector switch to the correct voltage could result in
damage to the battery charger or batteries.
NOTE:
Make sure that the AC cord provided with your charger has the proper AC plug for your location. If
it does not, contact your Club Car representative to obtain the proper cord or plug.
Connect the power supply cord to an AC supply within the acceptable voltage range.
See Section 2 –
Charger Identification and Specifications.
To reduce the risk of electric shock, the battery charger must be grounded. The charger is equipped with an
AC electric cord with an equipment-grounding conductor and a grounding type plug. The AC plug must be
connected to an appropriate receptacle that is properly installed and grounded in accordance with all applica-
ble national and local electrical codes and regulations.
Place the charger AC cord so it will not be stepped on, tripped over, or otherwise subject to damage or stress.
The use of an extension cord with the onboard charger must be avoided.
Do not place items in the compartment where the battery charger is installed. Ensure that the charger venti-
lation slots are unobstructed.
