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Controls and Indicators

16       2001 DS Golf Car Electric Vehicle Owner’s Manual

If the warning light illuminates when the vehicle is operating, there will be enough power remaining to drive
the vehicle for approximately 30 minutes. However, the vehicle should be charged at the first opportunity. If
the warning light illuminates and the vehicle is unable to operate for 30 minutes, have your Club Car distribu-
tor/dealer check the vehicle for a possible battery or electrical system problem.

When the batteries receive an incomplete charge because 1) the DC power cord is disconnected, 2) AC
power to the charger is interrupted, 3) automatic charger shut-off occurs after 16 hours of operation, or 4) the
charger malfunctions, the warning light will indicate as follows:

• The warning light will not illuminate if the charge is 90% or more complete. The onboard computer will

retain in memory the amount of charge needed to fully replenish the batteries and will complete the
charge during the next charge cycle.

• When the charger is unplugged, the warning light will illuminate and remain illuminated for 10 seconds

if the charge is less than 90% complete but the vehicle has enough power for approximately 30 minutes
of operation. This will alert the operator that the vehicle may be used, but that it must be charged to
completion as soon as possible.

• The warning light will repeatedly illuminate for 10 seconds, with 4 second intervals if the charger times

out at 16 hours and the batteries are not sufficiently charged. See PowerDrive Charger Owner’s Man-
ual
. This indicates an abnormal charge cycle. The charger and batteries should be checked by your
Club Car distributor/dealer.

• The warning light will repeatedly illuminate for 10 seconds, with 4 second intervals during a charge

cycle (DC plug is still connected) if AC power to the charger is interrupted. The light will go out when AC
power is restored.

LED Light: In addition to the warning light, there is an infrared LED in the dash light assembly which trans-
mits an infrared signal from the onboard computer (OBC). This signal is received by the optional Communi-
cation Display Module which provides information on the condition of the vehicle and batteries.

TOW/RUN SWITCH

PowerDrive Plus Vehicles Only 

• TO AVOID POSSIBLE BATTERY EXPLOSION, THE TOW/RUN SWITCH MUST BE IN THE TOW

POSITION BEFORE DISCONNECTING OR CONNECTING BATTERY WIRES.

• WHEN THE TOW/RUN SWITCH IS IN THE TOW POSITION, ALL MOTOR BRAKING FUNCTIONS,

INCLUDING ZERO-SPEED DETECT, ARE DISABLED.

Figure 10   Tow/Run Switch

WARNING

F

TOW

RUN

WARNING

Содержание 2001 DS PowerDrive Plus

Страница 1: ...200 1 Owner s Manual DS GolfCar Electric Vehicles...

Страница 2: ......

Страница 3: ...ich promotes safety in the design application and operation of golf cars defines a golf car as a vehicle used to convey a person or persons and equipment to play the game of golf in an area designated...

Страница 4: ...lugs light bulbs lubricants trim pieces seats routine wear items such as the charger plug and receptacle brake shoes belts brushes bushings engine mounts mats and pads maintenance adjustments cosmetic...

Страница 5: ...ANY KIND AND NO REPRESENTATIVE EMPLOYEE DISTRIBUTOR OR DEALER OF CLUB CAR HAS THE AUTHORITY TO MAKE OR IMPLY ANY REPRESENTATION PROMISE OR AGREEMENT WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY...

Страница 6: ...4 2001 DS Golf Car Electric Vehicle Owner s Manual...

Страница 7: ...r loan your vehicle to others we recommend that you ask them to read this manual before they operate the vehicle Club Car products are backed by a customer support system designed to offer you fast co...

Страница 8: ...the utmost importance to Club Car That is why before operating the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION state...

Страница 9: ...on Checklist 12 Controls and Indicators 13 Driving Instructions 17 Towing 19 Transporting on a Trailer 19 Storage 20 Maintenance 21 Daily Pre Operation Safety Checklist 22 Periodic Service Schedule 22...

Страница 10: ...damage personal injury or death Contact your Club Car distributor dealer THIS OWNER S MANUAL SHOULD BE READ COMPLETELY BEFORE ATTEMPTING TO DRIVE OR SERVICE THE VEHICLE FAILURE TO FOLLOW THE INSTRUCT...

Страница 11: ...MANUAL AS WELL AS THOSE AFFIXED TO THE VEHICLE WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION WHEN SERVICING THE VEHICLE WEAR A FULL FACE SHIELD AND RUBBER GLOVES WHEN WORKING WITH BATTERIES USE INSU...

Страница 12: ...FLUSH EYES IMMEDIATELY WITH WATER GET MEDICAL HELP FAST SULFURIC ACID CAN CAUSE BLINDNESS OR SEVERE BURNS NO SPARKS FLAMES SMOKING KEEP OUT OF THE REACH OF CHILDREN DO NOT TIP KEEP VENT CAPS TIGHT AND...

Страница 13: ...leet we strongly recommend that a safety committee be appointed One of the main concerns of this committee should be the safe operation of the golf cars This should include at a minimum Where golf car...

Страница 14: ...properly When brake pedal is fully depressed under moderate pres sure it should not go more than halfway to the floor and vehicle should come to a smooth straight stop within 14 feet 427 cm If the pe...

Страница 15: ...NG OR INCREASE MAXIMUM SPEED BEYOND FACTORY SPECIFICATIONS PROPERTY DAMAGE PERSONAL INJURY OR DEATH COULD RESULT DO NOT SHIFT THE FORWARD REVERSE F R SWITCH WHILE THE VEHICLE IS MOVING TO AVOID INJURY...

Страница 16: ...se The reverse buzzer will sound as a warning when the Forward Reverse handle is in REVERSE DS PowerDrive Plus The Forward Reverse F R rocker switch is located in the same place as the Forward Reverse...

Страница 17: ...left corner of the brake pedal It has the word PARK molded into it and the words PARK BRAKE marked on top of it Figure 8 Page 15 To set the park brake depress the brake pedal firmly and tilt the park...

Страница 18: ...r for approximately 30 minutes of operation This will alert the operator that the vehicle may be used but that it must be charged to completion as soon as possible The warning light will repeatedly il...

Страница 19: ...CH IN THE TOW POSITION ALLOW 10 SECONDS TO ELAPSE BEFORE SWITCHING BACK TO THE RUN POSITION AFTER PLACING THE TOW RUN SWITCH IN RUN POSITION ALLOW 10 SECONDS TO ELAPSE BEFORE OPERATING THE VEHICLE ONL...

Страница 20: ...CLE DRIVE SLOWLY STRAIGHT UP AND DOWN SLOPES AVOID DRIVING THE VEHICLE ON SLOPES EXCEEDING 20 INCLINE TO AVOID POSSIBLE INJURY TO AN INATTENTIVE PASSENGER AND OR DAMAGE TO THE VEHICLE AVOID SUDDEN STA...

Страница 21: ...duty tow bar and an onboard tow bar are available for multi vehicle towing Observe all of the previous WARNING statements when towing TRANSPORTING ON A TRAILER If your vehicle must be transported ove...

Страница 22: ...OWED AVOID SUDDEN STARTS SUDDEN STOPS AND TIGHT TURNS WHEN TOWING AVOID STOPPING ON A HILL WHEN TOWING IF YOU MUST STOP ON A HILL AVOID SUDDEN STARTS OR ROLLING BACKWARDS AND STOPPING SUDDENLY FAILURE...

Страница 23: ...3 Perform the Pre Operation Checklist See page 12 MAINTENANCE Read DANGER and WARNING on page 9 GENERAL INFORMATION To ensure trouble free vehicle performance it is very important to follow an establ...

Страница 24: ...INSTRUCTIONS IN THE DS GOLF CAR MAINTENANCE AND SERVICE MANUAL IF THE VEHICLE IS CONSTANTLY SUBJECTED TO HEAVY USE OR SEVERE OPERATING CONDITIONS THE PREVENTIVE MAINTENANCE PROCEDURE SHOULD BE PERFORM...

Страница 25: ...intenance and service manual Motor Controller Output Regulator MCOR See Figure 13 Page 24 to determine applicability Check for loose hardware cracks or other damage Annual Service by Trained technicia...

Страница 26: ...essary 8 Chassis Lube EP NLGI Grade 2 Figure 11 Vehicle Lubrication Points Figure 12 Vehicle Equipped with Multi step Potentiometer Wiper Switch Figure 13 Vehicle Equipped with Motor Controller Output...

Страница 27: ...SPARKS AND FLAMES AWAY FROM VEHICLE AND SERVICE AREA TOOLS WIRES AND METAL OBJECTS CAN CAUSE SPARKS WHEN SHORTED ACROSS A BATTERY FOLLOW ALL INSTRUCTIONS CAREFULLY WHEN DEALING WITH BATTERIES CHARGE B...

Страница 28: ...terminals dry and then spray them with Battery Protector Spray Club Car Part No 1014305 2 The electrolyte level in the batteries should be checked weekly see Figure 14 Page 27 for proper level Add wa...

Страница 29: ...H CIRCUIT IN ACCORDANCE WITH ALL APPLICABLE ELECTRICAL CODES FOR THE LOCATION CONNECT THE CHARGER AC SUPPLY CORD TO A PROPERLY GROUNDED THREE WIRE OUTLET OF THE PROPER VOLTAGE AND FREQUENCY AS SHOWN O...

Страница 30: ...NNECT THE AC SUPPLY PLUG FROM THE WALL OUTLET BEFORE DISCONNECTING THE CHARGER DC CORD FROM THE VEHICLE RECEPTACLE 48 VOLT POWERDRIVE CHARGER WHEN THE CHARGER IS ON THE CHARGER DC CORD MAY BE DISCONNE...

Страница 31: ...THE PLUG STRAIGHT INTO THE RECEPTACLE FIGURE 15 PAGE 30 DO NOT PULL ON THE DC CORD FIGURE 16 PAGE 30 DO NOT TWIST ROCK OR BEND THE PLUG TO DISCONNECT THE CHARGER PLUG FROM THE VEHICLE RECEPTACLE GRAS...

Страница 32: ...compatible As long as the charger is allowed to shut off by itself the batteries will be fully charged Overcharging and undercharging will normally be prevented Batteries should be put on charge even...

Страница 33: ...ar body that is removed will expose electrical components to moisture Moisture entering electrical components can result in water damage and subsequent component failure Use non abrasive wax products...

Страница 34: ...204658 Augusta Georgia 30917 4658 ATTN Vehicle Registration TINTED WINDSHIELDS AND WEATHER PROOF ENCLOSURES WILL NOT PROTECT OCCUPANTS FROM FLYING OBJECTS GOLF BALLS ETC ACCESSORY EQUIPMENT Accent Str...

Страница 35: ...be propped open while charging the batteries See the owner s manual supplied with the battery charger for specific operating instructions before using the charger See following WARNING and CAUTION VEH...

Страница 36: ...IVE CHARGER AND POWERDRIVE SYSTEM 48 IN THE BATTERY CHARGER SECTION OF THE OWNER S MANUAL PAGE 27 Figure 19 Fairway Villager SPECIFICATIONS POWERDRIVE SYSTEM 48 POWERDRIVE PLUS DS 36 Volt POWER SOURCE...

Страница 37: ...ngs with dual hydraulic shocks Brakes Dual rear wheel self adjusting brakes with cast iron drums and single brake pedal with automatic release park brake BODY CHASSIS Frame Chassis Twin I Beam welded...

Страница 38: ...thout batteries 476 lb 216 kg 498 lb 226 kg 469 lb 213 kg Weight Fairway Villager electric vehicle without batteries 495 lb 225 kg N A N A Forward Speed 12 15 mph 19 24 km h Curb Clearance Circle diam...

Страница 39: ...riod of one year from the date of purchase while owned by the Original Retail Fleet Purchaser or in the possession of the Original Retail Fleet Lessee This limited warranty covers material workmanship...

Страница 40: ...LUB CAR AND EXCLUDED FROM THIS WARRANTY THE PURCHASER AND CLUB CAR EXPRESSLY AGREE THAT THE SOLE REMEDY OF THE REPLACEMENT OR REPAIR OF THE DEFECTIVE GOLF CAR OR COMPONENT THEREOF IS THE SOLE REMEDY O...

Страница 41: ...RTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY CLUB CAR AND EXCLUDED FROM THIS WARRANTY THE PURCHASER AND CLUB CAR EXPRESSLY AGREE THAT T...

Страница 42: ...S CLUB CAR s liability under this limited warranty shall be to replace a defective battery Replacement shall be furnishing a new or used battery with sufficient life to complete the remainder of the w...

Страница 43: ...ger owner s manual the electric vehicle owner s manual the operator instructions and the battery warning labels and will exercise due care in working on or around electrical devices Transportation exp...

Страница 44: ...uded Without limiting the generality of the foregoing in any way and as part of its limited warranty exclusion CLUB CAR does not warrant that the PowerDrive Charger is suitable for use in any applicat...

Страница 45: ...ter returned for warranty and to verify number of rounds played by accessing information contained in the Computer LIMITED WARRANTY EXCLUSIONS THE PROVISIONS OF THIS LIMITED WARRANTY SHALL NOT APPLY T...

Страница 46: ...SE OR REVENUE LOSS OF TIME INCONVENIENCE OR ANY OTHER ECONOMIC LOSS Damage not resulting from a defect in material or workmanship or which occurs due to abuse or neglect including failure to provide r...

Страница 47: ......

Страница 48: ...Golf Cars Electric Club Car Inc P O Box 204658 Augusta GA 30917 4658 Manual No 102189802 Edition Code 0800C1200A...

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