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Installation use and maintenance manual

WSAT-XEE

352 - 802

High efficiency air-cooled water chiller
for outdoor installation

M09H40N12-03

11-01-2017

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Содержание WSAT-XEE 352

Страница 1: ...Installation use and maintenance manual WSAT XEE 352 802 High efficiency air cooled water chiller for outdoor installation M09H40N12 03 11 01 2017...

Страница 2: ...n sumption the installation and maintenance costs for all the life cycle of the system With this manual we want to give you information that are useful in all the phases from the reception to the inst...

Страница 3: ...2 3 4 General 4 Reception 6 Positioning 8 Water connections 9 Electrical connections 14 Start up 22 Control 27 Maintenance 43 Disposal 46 Residual risks 47 Technical information 48 5 6 7 8 9 10 11 IN...

Страница 4: ...cations will end the warranty coverage and the manufacturer responsibility Breakdown Malfuction Disable the unit immediately in case of breakdown or malfunction Contact a constructor certified assista...

Страница 5: ...e cutting CREFB Device for consumption reduction of the external section ECOBREEZE fans REFRIGERANT CIRCUIT CCCA Copper aluminium condenser coil with acrylic lining CCCA1 Copper aluminium condenser co...

Страница 6: ...damage you found and quote this sentence Conditional acceptance clear evidence of deficiencies damages during transport Contact supplier and the carrier by fax and registered mail with advice of recei...

Страница 7: ...2 4 STORING 2 RICEPTION Be careful not to damage the unit Recycle and dispose of packing material in conformity with local regulations Observe external packing instructions 2 5 PACKING REMOVING 5 6 7...

Страница 8: ...dity In this way is not possible to optimize the unit energy efficiency In the winter operating also the defrosting times are optimized POSITIONING The sensor must not be influenced by factors that ca...

Страница 9: ...s and the other parts Execute leakage test before isolate the pipes To avoid heat dispersions and formation of condensate isolate all the pipes Leave various point of service free wells vent holes etc...

Страница 10: ...t can be equipped with exchangers to recover the condensation heat The customer is responsible for the management of the circulation pump valves thermostats etc The recovery input water must not be be...

Страница 11: ...imit This device is very useful during starts up weekend pauses and after a long period of inactivity When the water temperature of the hydronic circuit is very high possible blocks for overcharging a...

Страница 12: ...thus undergoes an initial cooling which is free and natural Key Ae fresh air Bc condensino coil Bh water coil C scroll compressor Ev plate evaporator F dryer filter Fa fan SL liquid light Ev Vm V3 Fa...

Страница 13: ...nd large potentials The production of hot water is always of lesser priority than the production of chilled water The total heat recovery is composed of shell and tube heat exchangers suitable for rec...

Страница 14: ...efer to the standard unit accessories excluded Refer to the electrical data report on the serial number label 5 2 ELECTRICAL DATA 5 3 CONNECTIONS 1 refer to the unit electrical diagram the number of t...

Страница 15: ...static management board AP6 phase monitor module APT power player XC Customer connections QS1 main isolator QM1 2 compressor thermal magnetic circuit breaker KM1 2 compressor contactor QMA auxiliary c...

Страница 16: ...tch SA1 remote on off selector SA5 not used APV 0 10V analogical output SA1 1 second setpoint enabling switch QMP recirculation pump HLC1 2 compressor status signal lamp HLHE not used KMP pump contact...

Страница 17: ...17 5 ELECTRICAL CONNECTIONS 5 7 STANDARD KEYBOARD 5 8 P C not supplied Spostare RJ45 da T HI a T IP RJ45 standard connection...

Страница 18: ...eypad B B1 KNX bus max 350 mt twisted pair with shield 0 8 mm EIB KNX cable marking recommended C power supply unit N125 11 5WG1 125 1AB11 C1 AC 120 230 V 50 60 Hz Distance up to 350 mt Distance up to...

Страница 19: ...Possible connections Tree star in out bus mixed It is not possible to use a ring connection No end of line resistor or terminator required There must be suitable arresters to protect the serial lines...

Страница 20: ...t the serial lines from the effects of the atmospheric discharges A 120 ohm resistance must be located on the end of the serial line Alternatively when the last serial board is equipped with an intern...

Страница 21: ...with AP1 down red flashing software error fixed hardware error LED BUS communication with BACNET green ready for communication yellow startup red BACnet server down restart after 3 sec LONWORK CABLE T...

Страница 22: ...ircuit visual check 15 earthing connection 16 power supply features 17 electrical connections by customer START UP SEQUENCE Start up sequence unit ON power supply Compressor cranckase resistances oper...

Страница 23: ...e outlets are closed with proper caps if caps are not present a leak of refrigerant can be possible 1 Before realizing the unit connection make sure that the hydraulic system has been cleaned up and t...

Страница 24: ...of the unit absorption of the single electric loads Check that the difference between the temperature of exchanger return and supply water corresponds to power according to this formula unit cooling p...

Страница 25: ...The setpoint is shown at status S0011 ActualSptWR P0281 MaxCWRC Maximum correction to be applied to the setpoint P0283 SWRMaxC Value of the WR control signal corresponding to the correction of the set...

Страница 26: ...own compressors according to the setpoint Every unit optimizes its cooling circuits Pumps always active even with compressor stoped P0343 0 P0344 0 C setpoint 1 setpoint 2 setpoint 3 or setpoint 1 se...

Страница 27: ...itySide water inlet temperature utility side T OutH2OUtilitySide water outlet temperature utility side ActualState On off eco pmp On ActualMode Cool water cooling Heat water heating NOT USED 2 install...

Страница 28: ...Cmd Local mode Cool Unit stata Unit parameters Scheduler Select Local state ECO recurrent pump ON OFF compressors keep water system at setpoint ECO Pmp ON pump ON compressors OFF Unit Stata Input outp...

Страница 29: ...Select Confirm It is possible to set 6 events Off Eco On Recirculating for each week day Scheduler must be enabled display actual value On pag xy unit parameters service maintenance P0500 1 Setting Ex...

Страница 30: ...arm log detail eE001 Monitore fase Fault 1 Critico A 14 02 2012 11 30 10 alarm list Reset Passive 1 eE001 Monitore fase Fault alarm log Reset Passivo 10 eE001 Monitore fase Fault EE003 Guasto P1 Util...

Страница 31: ...003 Guasto P1 Util Fault Password Password 0 alarm log Reset Passivo 10 eE001 Monitore fase Fault EE003 Guasto P1 Util Ok EE003 Guasto P1 Util Fault Alarm cnf AlarmSnapshot 0 Lista allarmi Ordinamento...

Страница 32: ...ic serial communication Eco SuperHeat Correction Recovery Reset usure sensor settings System objects Communication Save load AlarmSanpshot Diagnostica password management time lightening HMI Version s...

Страница 33: ...alarm Unit 5 in alarm Master Slave network enabled A ee018 unit 5 offline Unit 5 OffLine Master Slave network enabled A ee019 unit 6 in alarm Unit 6 in alarm Master Slave network enabled A ee020 unit...

Страница 34: ...r 2 thermal protection DI 985 circuit 1 T4 D2 M EE108 Comp 3 protections Compressor 3 thermal protection DI 985 circuit 1 T4 D3 M EE118 source side protection Source side protection DI 985 circuit 1 T...

Страница 35: ...low pressure M FF134 VaccumCirc Empty circuit AI 94U driver T1 X1 M iI002 water pressure Low water pressure DI 687 central T5 DU1 A M iI006 flow switch utility side Flow switch utility side DI 687 cen...

Страница 36: ...abinetHEAT_DO2 Cabinet heating 0 Off 1 On DO 687 UnitMode_Q1 Unit mode digital output N O open Cool N O closed Heat 0 Cool 1 Heat DO 687 Cumul Alarm_Q2 Cumulative alarm N O open All OFF N O closed All...

Страница 37: ...ermal protection compressor 2 0 Fault 1 OK DI 985 Ovl Cmp3_D3 Thermal protection compressor 3 0 Fault 1 OK DI 985 Diff PressureOilScrew_D2 Differential oil pressure screw compressor only 0 Fault 1 OK...

Страница 38: ...0 free 1 on 2 timing 3 Disabled S1112 Comp 2 status Compressor 2 0 free 1 on 2 timing 3 Disabled S1113 Comp 3 status Compressor 3 0 free 1 on 2 timing 3 Disabled S1114 Current cap Current capacity en...

Страница 39: ...ol94xCommOK Connection Status of the module POL94U 0 NotOK 1 OK S1214 ActPos Actual position valve EEV S1215 ActPosSteps Actual steps number valve EEV S1216 ECVMode 0 Idle 1 Init 2 Position 3 FastClos...

Страница 40: ...point unit 6 Address 6 on periferalbus S0606 SetPoint Unit7 Value accessible from the display of the unit machine network master Working setpoint unit 7 Address 7 on periferalbus S0607 StatusUnit1 Val...

Страница 41: ...er command 0 Off 1 On DO 965 CmdInverter X8 Hydronic inverter command 0 Off 1 On S0500 StartsP1Hidro Pump 1 starts S0501 StartsP2Hidro Pump 2 starts S0502 StartsP3Hidro Pump 3 starts S0503 HoursP1 Hid...

Страница 42: ...ea connection LAN 6 Select Internet protocol version 4 TPC IPV4 and enter Property 7 Set the IP address 192 168 1 100 8 Set Subnet mask as 255 255 255 0 9 confirm OK 10 Enter Start Windows button 11 W...

Страница 43: ...ck the exchanger efficiency Circulating pumps Check of the fixing and the insulation of the power lead Check of the earthing cable Electric panel cleaning Capacity contactor status Termina closing cab...

Страница 44: ...odically check the difference between the temperature of the supply water and the condensation temperature If the difference is greater than 8 C 10 C it is advisable to clean the exchanger The clearin...

Страница 45: ...rting a washing the plant It s recommended that the starting up after the stopping period is performed by a qualified technician especially after seasonal stops or seasonal switch When restarting refe...

Страница 46: ...EC on waste electrical and electronic equipment WEEE The potential effects on the environment and on human health due to the presence of hazardous substances are shown in the use and maintenance manua...

Страница 47: ...lf Periodically check that all of the panels are correctly closed and fixed If there is a fire the temperature of the refrigerant could reach values that increase the pressure to beyond the safety val...

Страница 48: ...9 30 10 4 Internal exchanger pressure drops 1 kPa 30 0 29 9 30 2 35 0 34 3 39 8 40 3 41 3 41 3 Water content l 6 90 8 00 8 90 8 90 10 1 10 1 11 9 14 2 17 2 External Section Fans Type of fans 7 AX AX A...

Страница 49: ...tion option which has been chosen up to a limit value of 39 C The operating mode can also be extended up to an outdoor air temperature of 25 C but only in the FREE COOLING configuration which is compl...

Страница 50: ...ure drops To the internal exchanger pressure drops must be added the pressure drops of the mechanical steel mesh strainer that must be placed on the water input line It is a device compulsory for the...

Страница 51: ...00 6 40 6 90 7 90 8 80 9 90 Internal exchanger pressure drops 1 kPa 26 8 26 9 28 0 32 1 30 8 35 1 37 3 36 3 38 1 Water content l 6 90 8 00 8 90 8 90 10 1 10 1 11 9 14 2 17 2 External Section Fans Type...

Страница 52: ...also be extended up to an outdoor air temperature of 25 C but only in the FREE COOLING configuration which is complete with an Electrical panel anti freeze protection option of an adequate size The op...

Страница 53: ...eld of the Soundproofed Compressors SC configuration bearing in mind the sound levels of the unit in the Soundproofed Compressors SC configuration Internal exchanger pressure drops To the internal exc...

Страница 54: ...ps 1 kPa 47 2 47 1 47 6 45 2 41 1 41 1 43 1 44 7 44 1 Water content l 4 80 5 50 6 10 6 90 8 00 8 90 10 1 11 9 14 2 External Section Fans Type of fans 7 AX AX AX AX AX AX AX AX AX Number of fans No 2 2...

Страница 55: ...lectrical panel anti freeze protection option which has been chosen up to a limit value of 39 C The operating mode can also be extended up to an outdoor air temperature of 25 C but only in the FREE CO...

Страница 56: ...essure drops To the internal exchanger pressure drops must be added the pressure drops of the mechanical steel mesh strainer that must be placed on the water input line It is a device compulsory for t...

Страница 57: ...00 6 50 7 30 8 50 9 20 Internal exchanger pressure drops 1 kPa 40 7 41 7 43 9 41 2 37 2 38 5 41 2 39 5 42 5 Water content l 4 80 5 50 6 10 6 90 8 00 8 90 10 1 11 9 14 2 External Section Fans Type of f...

Страница 58: ...also be extended up to an outdoor air temperature of 25 C but only in the FREE COOLING configuration which is complete with an Electrical panel anti freeze protection option of an adequate size The op...

Страница 59: ...field of the Soundproofed Compressors SC configuration bearing in mind the sound levels of the unit in the Soundproofed Compressors SC configuration Internal exchanger pressure drops To the internal e...

Страница 60: ...Minimum Clearance for a Proper Air flow to the Condenser 12 Minimum Clearance Electrical Panel Side G Centre of gravity SC EXC EN EXC Size 352 402 432 352 402 432 M mm 1933 1946 2011 1933 1946 2011 N...

Страница 61: ...Size 452 502 552 602 452 502 552 602 M mm 2553 2576 2574 2590 2553 2576 2574 2590 N mm 1472 1449 1451 1435 1472 1449 1451 1435 O mm 564 565 565 566 564 565 565 566 P mm 533 532 532 531 533 532 532 531...

Страница 62: ...1 Minimum Clearance for a Proper Air flow to the Condenser 12 Minimum Clearance Electrical Panel Side G Centre of gravity SC EXC EN EXC Size 702 802 702 802 M mm 3216 3227 3216 3227 N mm 1809 1798 180...

Страница 63: ...552 M mm 1637 1658 1724 1699 1704 1714 1637 1658 1724 1699 1704 1714 N mm 1073 1052 986 1011 1006 996 1073 1052 986 1011 1006 996 O mm 584 587 596 594 596 596 584 587 596 594 596 596 P mm 513 510 501...

Страница 64: ...tank free cooling partial or total recovery 10 Minimum Safe Clearance 11 Minimum Clearance for a Proper Air flow to the Condenser 12 Minimum Clearance Electrical Panel Side G Centre of gravity SC PRM...

Страница 65: ...ce 11 Minimum Clearance for a Proper Air flow to the Condenser 12 Minimum Clearance Electrical Panel Side G Centre of gravity SC PRM EN PRM Size 702 802 702 802 M mm 2626 2643 2626 2643 N mm 1399 1382...

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Страница 68: ...x 34 93 8855392 info clivetcomercial com CLIVET ESPA A S A U Service and Maintenance Division Calle Real de Burgos N 12 28860 Paracuellos del Jarama Madrid Espa a Tel 34 91 6658280 Fax 34 91 6657806 i...

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