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30

BRH FF  

GB 01/20010

ROUTINE MAINTENANCE

A

SPECIAL MAINTENANCE

A

Never perform any cleaning operations

before having

disconnected the unit from the mains power supply.

Terminals 12, 13, 14 e 15

may be live even when the unit

has been disconnected.
Make sure power is not connected before proceeding

CHEMICAL WASHING

It is recommended to chemically flush the plate heat
exchanger after every 3 years of operation. 
For instructions on how to carry out this operation, call the
toll free number.

REFRIGERANT GAS CONTENT

The chillers are charged with R410A refrigerant gas and
tested in the factory. In normal conditions, there should be
no need for the Technical Service to intervene to check the
refrigerant gas. However, over time, small leaks may devel-
op at the joints leading to loss of refrigerant and draining of
the circuit, causing the unit to function poorly. In this case,
the leaks of refrigerant must be identified and repaired and
the refrigerant circuit recharged. Proceed as follows:
- Empty and dry the entire refrigerant circuit using a vacuum

pump connected to the low and high pressure tap until the
vacuometer reads about 10 Pa. Wait a couple of minutes
and check that this value does not rise to more than 50 Pa.

- Connect the refrigerant gas cylinder or a filling cylinder to

the low pressure line pressure gauge connection.

- Charge the quantity of refrigerant indicated on the unit’s

rating plate.

- Always check the superheat and subcooling values, which

should be between 5 and 10 °C and 4 and 8 °C.

- After a couple of hours operation, check that the liquid

indicator indicates a dry circuit (dry-green).

In the event of partial leaks,

the circuit must be com-

pletely emptied before being recharged.

The R410A refrigerant

must only be charged in the liq-

uid state.

Operating conditions

other than rated conditions may

produce considerably different values.

Tightness testing

or identification of leaks must only be

carried out using R410A refrigerant gas, checking with a
suitable leak detector. 
The refrigerant circuit 

must not be charged

with a

refrigerant other than that indicated. The use of a differ-
ent refrigerant may cause serious damage to the com-
pressor.

Oxygen, acetylene or other flammable or poisonous gas-
es 

must never be used

in the refrigerant circuit as they

may cause explosion or poisoning. 
Oils other than those indicated on page 16 

must not be

used

. The use of a different oil may cause serious dam-

age to the compressor. 

Never perform any cleaning operations

before having

disconnected the unit from the mains power supply.

Terminals 12, 13, 14 and 15

may be live even when the

unit has been disconnected.
Make sure power is not connected before proceeding.
Regular maintenance is fundamental to maintain the effi-
ciency of the unit both in terms of operation and energy con-
sumption.
The Technical Service maintenance plan must be observed,
with an annual service which includes the following opera-
tions and checks:
- Filling of the water circuit;
- Presence of air bubbles in the water circuit
- Efficiency of safety devices
- Power supply voltage
- Power input

- Tightness of electrical and water connections
- Condition of the compressor contactor
- Verification of operating pressure, superheat and subcooling
- Efficiency of the compressor heater
During the maintenance operations, the chiller inspection
panel may need to be removed. 
If this is the case, proceed as follows:
- Open the door of the electrical panel.
- Undo the screws as shown in the figure
- Remove the inspection panel

To replace the inspection panel, repeat the procedure in
reverse.

Содержание BRH 0011 FF

Страница 1: ...INSTALLATION USER MAINTENANCE MANUAL Water cooled liquid chillers GB BRH FF 0011 0121...

Страница 2: ......

Страница 3: ...ving and handling the product 5 General warnings 5 Dimensional drawings 6 Installation 7 Water connections 7 Water circuit data 10 Sound pressure 10 Electrical connections 10 General technical data 17...

Страница 4: ...rk must be performed components selected and materials used in complete accor dance with the legislation in force in material in the country concerned and considering the operating conditions and inte...

Страница 5: ...of packaging materials in the environ ment or leave them within reach of children as they may represent a hazard 5 GB 01 2010 BRH FF RECEIVING AND HANDLING THE PRODUCT I A GENERAL WARNINGS I A 9 8 7 6...

Страница 6: ...7 547 W2 W1 W3 W4 W3 W4 W2 W1 Weight distribution BRH FF 0011 0021 0025 0031 0041 0051 0061 0071 0091 0101 0121 W1 rear R Kg 29 29 30 31 32 33 34 44 46 47 50 W2 rear L Kg 36 36 37 37 39 41 43 53 55 56...

Страница 7: ...f valves normal in intake and calibrating in outlet 4 Two flow switches outlet on both circuits in the system and source sections compulsory Both flow switches must be calibrated by the installer to a...

Страница 8: ...types of water used for filling or topping up must be treated with appropriate treatment systems For reference values see the table pH 6 8 Electrical conductivity less than 200 mV cm 25 C Chlorine ion...

Страница 9: ...regularly Top up with the unit off pump off TO MAKE THE CONNECTIONS Remove the plastic caps protecting the water connections Connect the system following the diagram To seal the threads it is recomme...

Страница 10: ...f1 capacity correction factor fk1 compressor power input correction factor fx1 total power input correction factor 4 4 x 10 5 0 86 x 10 4 1 72 x10 4 0 96 0 93 0 99 0 98 0 99 0 98 Fouling factors m2 C...

Страница 11: ...0 8 0 48 0 2 1 0 4 2 9 0 1A 1A 8A 0 5A 3 15A BRH 0041 FF 400 3N 50 5 2 10 0 64 0 4 2 1 5 6 12 1 1A 1A 8A 0 5A 3 15A BRH 0051 FF 400 3N 50 6 4 11 8 64 0 4 2 1 6 8 13 9 1A 1A 8A 0 5A 3 15A BRH 0061 FF...

Страница 12: ...es from outside guiding them in the direction of the electrical panel The cable glands are located near the compressor and fixed with a clamp Electrical cables must not enter the unit in positions not...

Страница 13: ...13 GB 01 2010 BRH FF THREE PHASE 0021 0061 Key see the wiring diagrams THREE PHASE 0071 0121 Key see the wiring diagrams...

Страница 14: ...13 Connect the phase to terminal 12 and the alarm signal device between terminal 13 and the neutral max applicable load 500mA at 24V REMOTE KEYPAD KIT The remote keypad kit can be used to display all...

Страница 15: ...2 KA4 11 10 KA5 9 8 48 49 47 46 KA4 7 50 50 20 51 KA5 51 B 4 3 F7 3 19 52 8 L N SA3 1 15 GB 01 2010 BRH FF SINGLE PHASE WIRING DIAGRAM Outline wiring diagram see the diagram on the unit s electrical p...

Страница 16: ...2 3 4 4 5 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 KA4 KA5 KA5 F7 AO4 AO3 1 3 34 33 KA2 8 1 SA3 16 BRH FF GB 01 20010 THREE PHASE WIRING Outline wiring diagram see the diagram on t...

Страница 17: ...sor Scroll Number of compressors no 1 1 1 1 1 1 1 1 Number of circuits no 1 1 1 1 1 1 1 1 Capacity steps no 1 1 1 1 1 1 1 1 Electrical power supply V ph Hz 230 50 400 3N 50 BRH FF 0041 0051 0061 0071...

Страница 18: ...GB 01 20010 OPERATING LIMITS U I A DT SYSTEM SIDE MINIMUM 3 C MAXIMUM 8 C DT WELL SIDE IN CHILLER OPERATION MINIMUM 3 C MAXIMUM 21 C OUTLET TEMPERATURE WELL SIDE OUTLET TEMPERATURE SYSTEM SIDE operat...

Страница 19: ...on Make sure the contact of the on off device SA1 see the wiring diagram is open if featured Make sure the remote keypad A5 is OFF if featured Close the door of the electrical panel Move the main unit...

Страница 20: ...ing mode Set Confirm Confirm value exit and Main display Main display menu saving the settings save settings See Main display Go to the next level access to directory subdirectory parameter and value...

Страница 21: ...used 1 STATUS AND OPERATING MODE LEDS Compressor Source valve System pump Not used System frost heater Not used Not used 3 UTILITY LEDS Clock RTC Degrees centigrade Pressure Bar Menu ABC 2 VALUE AND...

Страница 22: ...RTC current time A scroll menu will start flashing with the values StbY stand by and COOL cool Use the up and down buttons to select the desired operating mode SELECTING THE OPERATING MODE There are t...

Страница 23: ...l be displayed COOL SETTING THE SET POINTS As an example the Set Point in COOL mode will be changed from 12 0 degrees centigrade to 12 5 degrees centigrade Taking the example of changing the set point...

Страница 24: ...ith up down and setting the PASS accesses the parameters visible for the password entered To access the PASS directory from the main display press esc and set together esc set Pressing the two buttons...

Страница 25: ...to go to the previous parameter in this case CF47 CF00 CF01 CF02 CF47 CF00 CF47 CF00 CF01 CF46 CF47 NOTE UP DOWN To display the value of the parameter in this case CF00 press the set button For parame...

Страница 26: ...ressor 1 CP01 Scroll using the UP and DOWN buttons until displaying if featured among the resources the operating hours for com pressor 2 CP02 and the operating hours for the pumps PU01 PU02 Press the...

Страница 27: ...ations in one hour incorrect connection of power supply phases three phase models only Check fault see high discharge pressure Reset manually Change the position of two phases Values display indicatio...

Страница 28: ...intenance interval Check operating pressure Check condition of the compressor Reset the clock Display indication Er85 Water pump maintenance interval Check condition of the water pumps Reset the clock...

Страница 29: ...et point can be modified by an authorised service centre only and only after verifying that the water circuit contains antifreeze Tripping of this alarm shuts down the compressor but not the pump whic...

Страница 30: ...ed before being recharged The R410A refrigerant must only be charged in the liq uid state Operating conditions other than rated conditions may produce considerably different values Tightness testing o...

Страница 31: ...ent Check Replace the component Check Check Check Protection devices trip and shut down the compressor Excessive discharge pressure Low suction pressure Low voltage Electrical connections not sufficie...

Страница 32: ...ure yellow Empty and refill Faulty operation of outside heat exchanger control pressure regulating valves Check High suction pressure greater than 20 bars High utility water inlet temperature Thermost...

Страница 33: ...ion on technical assistance and obtaining spare parts contact CLIMAVENETA S p A AFTER SALES DEPARTMENT RESIDENTIAL BUSINESS Via Duca d Aosta 121 31031 Mignagola di Carbonera TV ITALY Tel 39 0424 50950...

Страница 34: ...us Platz 2 59439 Holzwickede Germany Tel 49 2301 91222 0 Fax 49 2301 91222 99 info climaveneta de www climaveneta de Climaveneta Espa a Top Clima Londres 67 1 4 08036 Barcelona Spain Tel 34 934 195 60...

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