ClimateMaster AHWG Series Скачать руководство пользователя страница 8

R e m o t e   H W G

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8

G e o t h e r m a l   H e a t   P u m p   S y s t e m s

Hot Water Generator Module - Domestic Water Installation

The heat pump, water piping, HWG, and hot water tank 

should be located where the ambient temperature does 

not fall below 50°F [10°C]. Keep water piping lengths at a 

minimum. DO NOT use a one way length greater than 50 ft. 

(one way) [15 m].

All installations must be in accordance with local codes. The 

installer is responsible for knowing the local requirements, 

and for performing the installation accordingly. DO NOT 

connect the pump wiring until “Initial Start-Up” section, 

below. Powering the pump before all installation steps are 

completed may damage the pump.

Water Tank Preparation

1.  Turn off power or fuel supply to the hot water tank.

2.  Connect a hose to the drain valve on the water tank.

3.  Shut off the cold water supply to the water tank.

4.  Open the drain valve and open the pressure relief valve 

or a hot water faucet to drain tank.

5.  When using an existing tank, it should be flushed with 

cold water after it is drained until the water leaving the 

drain hose is clear and free of sediment.

6.  Close all valves and remove the drain hose.

7.  Install HWG water piping.

HWG Water Piping

1.  Using at least 5/8” [16mm] O.D. copper, route and install 

the water piping and valves as shown in Figures 1 or 2. 

Install an approved anti-scald valve if the 150°F HWG 

setpoint is or will be selected. An appropriate method 

must be employed to purge air from the HWG piping. 

This may be accomplished by flushing water through the 

HWG (as In Figures 1 and 2) or by Installing an air vent at 

the high point of the HWG piping system.

2.  Insulate all HWG water piping with no less than 3/8” 

[10mm] wall closed cell insulation.

3.  Open both shut off valves and make sure the tank drain 

valve is closed.

Water Tank Refill 

1.  Close valve #4.  Ensure that the HWG valves (valves #2 

and #3) are open. Open the cold water supply (valve #1) 

to fill the tank through the HWG piping. This will purge air 

from the HWG piping.

2.  Open a hot water faucet to vent air from the system until 

water flows from faucet; turn off faucet. Open valve #4.

3.  Depress the hot water tank pressure relief valve handle to 

ensure that there is no air remaining in the tank.

4.  Inspect all work for leaks.

5.  Before restoring power or fuel supply to the water heater, 

� 

WARNING! 

adjust the temperature setting on the tank thermostat(s) 

to insure maximum utilization of the heat available from 

the refrigeration system and conserve the most energy. 

On tanks with both upper and lower elements and 

thermostats, the lower element should be turned down 

to 100°F [38°C] or the lowest setting; the upper element 

should be adjusted to 120-130°F [49-54°C]. Depending 

upon the specific needs of the customer, you may want 

to adjust the upper element differently. On tanks with a 

single thermostat, a preheat tank should be used (Fig 2).

6.  Replace access cover(s) and restore power or  

fuel supply.

 

Initial Start-Up

1. Make sure all valves in the HWG water circuit are fully 

open.

2. Make electrical connections (power and low voltage) 

as shown on the HWG wiring diagram. Example wiring 

diagrams and an electrical data table are included in this 

document (See Figures 5-8).

3. Turn the heat pump power and remote HWG power “off” 

and switch dip switch SW12 on the HWG controller to the 

“off” (enabled) position to activate the HWG.

4. The HWG pump should not run if the compressor is not 

running.

5. The temperature difference between the water entering 

and leaving the HWG should be approximately 5-10 

°

[3-6 

°

C].

6.  Allow the unit to operate for 20 to 30 minutes insure that 

it is functioning properly.

7.  Always turn dip switch SW12 on the HWG controller to 

the “on” (disabled) position to deactivate the HWG when 

servicing the outdoor compressor section.

Warning!  Use extreme caution when working around 

the microprocessor control as it contains line voltage 

connections that presents a shock hazard that can 

cause severe injury or death!

HWG Water Piping Size and Length

Unit 

Nominal 

Tonnage

Nominal 

HWG Flow 

(gpm)

1/2" Copper 

(max length*)

3/4" Copper 

(max length*)

1.5

0.6

50

-

2.0

0.8

50

-

2.5

1.0

50

-

3.0

1.2

50

-

3.5

1.4

50

-

4.0

1.6

45

50

5.0

2.0

25

50

6.0

2.4

10

50

*Maximum length is equivalent length (in feet) one way of type L 
copper.

Содержание AHWG Series

Страница 1: ...it Installation Operation Maintenance Instructions 97B0080N01 Rev Feburary 10 2016 Table of Contents Model Nomenclature Example 3 Description and Installation Examples 4 Installation and Operating Instructions 5 8 Wiring and Electrical Data 9 10 Warranty 11 Revision History 12 ...

Страница 2: ...This page was intentionally left blank ...

Страница 3: ...matemaster com Model Nomenclature for Remote Hot Water Generator AHWG 1 1 2 3 4 5 Accessory AHWG Accessory Remote Hot Water Generator Size B 6 Revision A 7 S 8 9 Future Voltage S 1 Standard B Current Revision SS Standard A 115 60 1 G 208 230 60 1 ...

Страница 4: ...more heat storage from the HWG For example consider the amount of heat that can be generated by the HWG when using the 125 F set point versus the amount of heat that can be generated by the HWG when using the 150 F set point In a typical 50 gallon two element electric water heater the lower element should be turned down to 100 F or the lowest setting to get the most from the HWG The tank will even...

Страница 5: ...he HWG as close to the water heater as possible Install the lineset to the desuperheater valves in the out door compressor section and the refrigerant line connec tions on the HWG Maximum length should be 30 feet one way Evacuate the lineset to 500 microns through the hot gas valves in the outdoor unit Open the HWG valves in the compressor section up fully and close the desuperheater bypass valve ...

Страница 6: ...irculator HWG Water Out HWG Refr Out HWG Refr In High Voltage HWG Water In 16 2 11 1 7 1 Low Voltage HWG Water In Capacity Line Set Size 1 2 OD 5 8 OD 3 4 OD 2 Ton Up to 16 ft 4 9m Up to 30 ft 9 1m N A 3 Ton Up to 9 ft 2 7m Up to 25 ft 7 6m Up to 30 ft 9 1m 4 Ton Up to 5 ft 1 5m Up to 13 ft 4 0m Up to 30 ft 9 1m 5 Ton N A Up to 9 ft 2 7m Up to 25 ft 7 6m As a guideline add 1 0 oz of refrigerant fo...

Страница 7: ... F HWG SETPOINT MUST ONLY BE USED ON SYSTEMS THAT EMPLOY AN APPROVED ANTI SCALD VALVE CLIMATEMASTER PART NUMBER AVAS4 AT THE HOT WATER STORAGE TANK WITH SUCH VALVE PROPERLY SET TO CONTROL WATER TEMPERATURES DISTRIBUTED TO ALL HOT WATER OUTLETS AT A TEMPERATURE LEVEL THAT PREVENTS SCALDING OR BURNS 125 F This switch Is shipped from the factory in the OFF 125 F position SW12 HWG STATUS This switch c...

Страница 8: ...er faucet to vent air from the system until water flows from faucet turn off faucet Open valve 4 3 Depress the hot water tank pressure relief valve handle to ensure that there is no air remaining in the tank 4 Inspect all work for leaks 5 Before restoring power or fuel supply to the water heater WARNING adjust the temperature setting on the tank thermostat s to insure maximum utilization of the he...

Страница 9: ...e water piping to avoid running the pump dry WARNING CAUTION HWG Module Voltage Pump FLA Total FLA Min Circuit Amps Min Wire Size AHWG1AASS 115 60 1 0 52 0 52 1 20 14 ga AHWG1AGSS 208 230 60 1 0 40 0 40 0 90 14 ga Figure 7 HWG Module Electrical Data CONDENSER HWG Module CONDENSER CONDENSER E E E Figure 6 HWG Module Wiring 115 volt WARNING To avoid possible injury or death due to electrical shock o...

Страница 10: ...N Electrical Wiring WARNING To avoid possible injury or death due to electrical shock open the power supply disconnect switch and secure it in an open position during installation CAUTION Use only copper conductors for field installed electrical wiring Unit terminals are not designed to accept other types of conductors ...

Страница 11: ...rating labels have been removed or defaced 5 Products on which payment to CM or to the owner s seller or installing contractor is in default 6 Products which have not been installed and maintained by a qualified and trained HVAC contractor 7 Products installed in violation of applicable building codes or regulations including but not limited to wiring or voltage conditions 8 Products subjected to ...

Страница 12: ...d specifications Statements and other information contained herein are not express warranties and do not form the basis of any bargain between the parties but are merely ClimateMaster s opinion or commendation of its products ClimateMaster Inc 2009 97B0080N01 Rev Feb 10 2016 7300 S W 44th Street Oklahoma City OK 73179 Phone 405 745 6000 Fax 405 745 6058 climatemaster com Date Page Description 10 F...

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