ClimateMaster AHWG Series Скачать руководство пользователя страница 7

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Hot Water Generator Module

The microprocessor control monitors the refrigerant and 

water temperatures to determine when to operate the HWG.  

The HWG will operate any time the refrigerant temperature 

is sufficiently above the water temperature.  Once the 

HWG has satisfied the water heating demand during a 

heat pump run cycle, the controller will cycle the pump at 

regular Intervals to determine if an additional HWG cycle 

can be utilized.  The microprocessor control Includes 3 DIP 

switches, SW10 (HWG PUMP TEST), SW11 (HWG TEMP), 

and SW12 (HWG STATUS).

SW10 HWG PUMP TEST.  When this switch is in the “ON” 

position, the HWG pump is forced to operate even if there 

is no call for the HWG.  This mode may be beneficial to 

assist in purging the system of air during Initial start up.  

When SW10 is in the “OFF” position, the HWG will operate 

normally.  This switch is shipped from the factory in the 

“OFF” (normal) position.  NOTE; If left in the “On” position for 

5 minutes, the pump control will revert to normal operation.

SW11 HWG TEMP.  The control setpoint of the HWG can 

be set to either of two temperatures, 125°F or 150°F.  When 

SW11 is in the “ON” position the HWG setpoint is 150°F.  

When SW11 is in the “OFF” position the HWG setpoint is 

� 

WARNING! 

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WARNING! 

WARNING!  UNDER NO CIRCUMSTANCES SHOULD 

THE SENSORS BE DISCONNECTED OR REMOVED 

AS FULL LOAD CONDITIONS CAN DRIVE HOT 

WATER TANK TEMPERATURES FAR ABOVE SAFE 

TEMPERATURE LEVELS IF SENSORS HAVE BEEN 

DISCONNECTED OR REMOVED.

WARNING!  USING A 150°F SETPOINT ON THE 

HWG WILL RESULT IN WATER TEMPERATURES 

SUFFICIENT TO CAUSE SEVERE PHYSICAL INJURY 

IN THE FORM OF SCALDING OR BURNS, EVEN 

WHEN THE HOT WATER TANK TEMPERATURE 

SETTING IS VISIBLY SET BELOW 150°F.  THE 

150°F HWG SETPOINT MUST ONLY BE USED ON 

SYSTEMS THAT EMPLOY AN APPROVED ANTI-

SCALD VALVE (CLIMATEMASTER PART NUMBER 

AVAS4) AT THE HOT WATER STORAGE TANK 

WITH SUCH VALVE PROPERLY SET TO CONTROL 

WATER TEMPERATURES DISTRIBUTED TO ALL HOT 

WATER OUTLETS AT A TEMPERATURE LEVEL THAT 

PREVENTS SCALDING OR BURNS!

125°F.  This switch Is shipped from the factory in the “OFF” 

(125°F) position.

SW12 HWG STATUS.  This switch controls operation of 

the HWG.  When SW12 is in the “ON” position the HWG is 

disabled and will not operate.  When SW12 is in the “OFF” 

position the HWG is in the enabled mode and will operate 

normally.  This switch is shipped from the factory in the 

“ON” (disabled) position.  CAUTION: DO NOT PLACE THIS 

SWITCH IN THE ENABLED POSITION UNITL THE HWG 

PIPING IS CONNECTED, FILLED WITH WATER,  AND 

PURGED OR PUMP DAMAGE WILL OCCUR. 

When the control is powered and the HWG pump output 

is not active, the status LED (AN1) will be “On”.  When the 

HWG pump output is active for water temperature sampling 

or HWG operation, the status LED will slowly flash (On 1 

second, Off 1 second).  

If the control has detected a fault, the status LED will flash a 

numeric fault code as follows:

 

   Hot Water Sensor Fault   

 

1 flash

   Compressor Discharge sensor fault 

2 flashes

   High Water Temperature (>160ºF)  

3 flashes

   Control Logic Error 

 

 

4 flashes

Fault code flashes have a duration of 0.4 seconds with 

a 3 second pause between fault codes.  For example, a 

“Compressor Discharge sensor fault” will be four flashes 

0.4 seconds long, then a 3 second pause, then four flashes 

again, etc. 

C

H

M

WATER HEATER

CHECK VALVE

8” M

AX

HOT WATER

TO HOUSE

ANTI-SCALD

VALVE

ANTI-SCALD

VALVE PIPING

CONNECTIONS

COLD WATER

SUPPLY

Installation

The HWG is controlled by two sensors and a microprocessor 

control.  One sensor is located on the compressor discharge 

line to sense the discharge refrigerant temperature.  The 

other sensor is located on the HWG heat exchanger’s “Water 

In” line to sense the potable water temperature.

Содержание AHWG Series

Страница 1: ...it Installation Operation Maintenance Instructions 97B0080N01 Rev Feburary 10 2016 Table of Contents Model Nomenclature Example 3 Description and Installation Examples 4 Installation and Operating Instructions 5 8 Wiring and Electrical Data 9 10 Warranty 11 Revision History 12 ...

Страница 2: ...This page was intentionally left blank ...

Страница 3: ...matemaster com Model Nomenclature for Remote Hot Water Generator AHWG 1 1 2 3 4 5 Accessory AHWG Accessory Remote Hot Water Generator Size B 6 Revision A 7 S 8 9 Future Voltage S 1 Standard B Current Revision SS Standard A 115 60 1 G 208 230 60 1 ...

Страница 4: ...more heat storage from the HWG For example consider the amount of heat that can be generated by the HWG when using the 125 F set point versus the amount of heat that can be generated by the HWG when using the 150 F set point In a typical 50 gallon two element electric water heater the lower element should be turned down to 100 F or the lowest setting to get the most from the HWG The tank will even...

Страница 5: ...he HWG as close to the water heater as possible Install the lineset to the desuperheater valves in the out door compressor section and the refrigerant line connec tions on the HWG Maximum length should be 30 feet one way Evacuate the lineset to 500 microns through the hot gas valves in the outdoor unit Open the HWG valves in the compressor section up fully and close the desuperheater bypass valve ...

Страница 6: ...irculator HWG Water Out HWG Refr Out HWG Refr In High Voltage HWG Water In 16 2 11 1 7 1 Low Voltage HWG Water In Capacity Line Set Size 1 2 OD 5 8 OD 3 4 OD 2 Ton Up to 16 ft 4 9m Up to 30 ft 9 1m N A 3 Ton Up to 9 ft 2 7m Up to 25 ft 7 6m Up to 30 ft 9 1m 4 Ton Up to 5 ft 1 5m Up to 13 ft 4 0m Up to 30 ft 9 1m 5 Ton N A Up to 9 ft 2 7m Up to 25 ft 7 6m As a guideline add 1 0 oz of refrigerant fo...

Страница 7: ... F HWG SETPOINT MUST ONLY BE USED ON SYSTEMS THAT EMPLOY AN APPROVED ANTI SCALD VALVE CLIMATEMASTER PART NUMBER AVAS4 AT THE HOT WATER STORAGE TANK WITH SUCH VALVE PROPERLY SET TO CONTROL WATER TEMPERATURES DISTRIBUTED TO ALL HOT WATER OUTLETS AT A TEMPERATURE LEVEL THAT PREVENTS SCALDING OR BURNS 125 F This switch Is shipped from the factory in the OFF 125 F position SW12 HWG STATUS This switch c...

Страница 8: ...er faucet to vent air from the system until water flows from faucet turn off faucet Open valve 4 3 Depress the hot water tank pressure relief valve handle to ensure that there is no air remaining in the tank 4 Inspect all work for leaks 5 Before restoring power or fuel supply to the water heater WARNING adjust the temperature setting on the tank thermostat s to insure maximum utilization of the he...

Страница 9: ...e water piping to avoid running the pump dry WARNING CAUTION HWG Module Voltage Pump FLA Total FLA Min Circuit Amps Min Wire Size AHWG1AASS 115 60 1 0 52 0 52 1 20 14 ga AHWG1AGSS 208 230 60 1 0 40 0 40 0 90 14 ga Figure 7 HWG Module Electrical Data CONDENSER HWG Module CONDENSER CONDENSER E E E Figure 6 HWG Module Wiring 115 volt WARNING To avoid possible injury or death due to electrical shock o...

Страница 10: ...N Electrical Wiring WARNING To avoid possible injury or death due to electrical shock open the power supply disconnect switch and secure it in an open position during installation CAUTION Use only copper conductors for field installed electrical wiring Unit terminals are not designed to accept other types of conductors ...

Страница 11: ...rating labels have been removed or defaced 5 Products on which payment to CM or to the owner s seller or installing contractor is in default 6 Products which have not been installed and maintained by a qualified and trained HVAC contractor 7 Products installed in violation of applicable building codes or regulations including but not limited to wiring or voltage conditions 8 Products subjected to ...

Страница 12: ...d specifications Statements and other information contained herein are not express warranties and do not form the basis of any bargain between the parties but are merely ClimateMaster s opinion or commendation of its products ClimateMaster Inc 2009 97B0080N01 Rev Feb 10 2016 7300 S W 44th Street Oklahoma City OK 73179 Phone 405 745 6000 Fax 405 745 6058 climatemaster com Date Page Description 10 F...

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