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DCM-161 MINI TUMBLE BLAST CABINET 

Page 3 

 

 

 

 

1.8.6 Fine-mesh 

Media:

 In most cases media finer 

than 180 will carryover to the dust bag. 

 

 

 

1.8.7 Lightweight Media:

 In most cases plastic 

media and most agricultural media are not 
recommended with the tumble cabinet. They are usually 
too light for suction blast applications, and may bridge in 
the barrel and hopper. 
 
 

1.9 

Compressed Air Requirements

 

 

1.9.1

  Compressed air consumption for the cabinet is 

approximately 17 cfm at 60 psi. 

 
1.9.2

  The filter/regulator at the air inlet connection, 

reduces condensed water from the compressed air. Its 
use is especially important in areas of high humidity, or 
when fine-mesh media are used. Moisture causes media 
to clot and inhibits free flow through the feed assembly. 
If moisture problems persist, an air dryer may be 
required. 
 

1.10 Electrical 

Requirements

 

 

1.10.1

  The system requires 115-VAC, 1-Ph, 60-Hz, 

with 15 Amps service. A power cord is supplied. No 
additional wiring is required. 
 

 

 

Do not use electrical adaptors that eliminate the 
ground prong on 115 volt plugs. Doing so can 
cause injury from electric shock, and 
equipment damage.

 

 

 

 
 

2.0 INSTALLATION 

 

 

2.1 

General Installation Notes

 

 

2.1.1

  Place the cabinet in a convenient location where 

compressed air and electrical service are available. 
Allow full access to the door and service areas. Leave 
enough clearance around the dust bag for it to inflate 
without interference. 
 

2.2 

Connect Compressed Air Supply Line

 

 
2.2.1

  Install an isolation valve at the air source to 

enable depressurization for service. Connect a 1/2 inch 
or larger air line from the air source to the air 
filter/regulator. 
 

 

If twist-on type air hose couplings are used, 
they must be secured by safety pins or wires to 
prevent accidental disconnection while under 
pressure. Hose disconnection while under 
pressure could cause serious injury.

 

WARNING

 

2.3

 

To prevent static electricity build up, attach an 

external grounded wire from an earth ground to the 
grounding lug on the rear of the cabinet. 
 

2.4

 

Attach the dust bag to the exhauster outlet. 

Secure using the clamp provided.  
 

2.5.

 

Plug the cabinet power cord into a grounded, 

115 volt outlet. 
 

 
 
3.0 OPERATION 

 

3.1. Control 

Functions

 

 

3.1.1. Timer:

 Sets duration of the blast cycle and 

starts the blasting. Blasting automatically stops when the 
timer times out. 

 

WARNING

 

3.1.2 Door 

Interlock:

 When the door is open the blast 

gun is disengaged, preventing blasting. 
 
 

3.2 

Media Loading and Unloading

 

 
3.2.1 Media 

Loading:

 With the timer off, add clean 

dry media, by pouring it through the front door. Maximum 
media capacity is approximately 1/10 cu. ft. (3 quarts). 
Do not overfill. 
 

3.2.2 Media 

Unloading:

 To empty the cabinet of 

spent media, turn off the exhauster and place an empty 
container under the media drain plug. Unscrew the plug, 
and tilt the cabinet as needed for media to flow into the 
container. If media doesn't flow, it has caked. Open the 
fill door and stir media until it starts to flow. Replace the 
plug when empty. 
 

3.2.3

  Use a vacuum and thoroughly purge the cabinet 

of media when changing media type, especially when 
changing from coarse media to fine, or when changing 
from hard media to soft. 
 

Содержание ZERO DCM-161

Страница 1: ...ial may be combined by the user in a variety of ways for purposes determined solely by the user No representations are intended or made as to the suitability or engineering balance of the combination of products determined by the user in his selection nor as to the compliance with regulations or standard practice of such combinations of components or products It is the responsibility of the knowle...

Страница 2: ...to flow through the fixed blast gun mounted through the cabinet door Air moving through the gun draws media into the blast gun mixing chamber The media mixes with the air and is propelled out the nozzle As the barrel rotates the parts tumble in the blast stream ensuring that all parts and surfaces are uniformly cleaned The blast media flows through the perforated drum and into the cabinet hopper f...

Страница 3: ...ts that could plug the blast nozzle See Section 7 1 1 8 Media 1 8 1 DCM 161 utilizes most common reusable media 30 mesh to 180 mesh that is specifically manufactured for dry blasting Media finer than those recommended may carryover to the dust bag Media coarser than those recommended may not convey through the media hose Media life can be extended by mixing the media in the hopper after each cycle...

Страница 4: ...tion valve at the air source to enable depressurization for service Connect a 1 2 inch or larger air line from the air source to the air filter regulator If twist on type air hose couplings are used they must be secured by safety pins or wires to prevent accidental disconnection while under pressure Hose disconnection while under pressure could cause serious injury WARNING 2 3 To prevent static el...

Страница 5: ... or damaged Prolonged breathing of any dust could result in serious lung disease Short term ingestion of toxic dust such as lead poses an immediate danger to health Toxicity and health risk vary with type of media and dust generated by blasting Identify all material being removed by blasting and obtain a material safety data sheet for the blast media WARNING Do not load parts above the bottom rim ...

Страница 6: ...aintain the setting 4 3 4 If media flow is too light decrease air in the mixture by turning the metering screw in clockwise when viewed from the top covering more of the holes so less air enters the media hose Tighten the locking nut to maintain the setting Never attempt to override the interlock system Doing so could result in injury from unexpected blasting WARNING 4 4 1 The door interlock disab...

Страница 7: ...ag 5 1 1 The bag collects dust on its inner surface A high dust level in the cabinet indicates a dirty bag Empty as frequently as necessary to maintain good air flow through the cabinet and before the weight of dust prevents full inflation of the bag A zipper opening is located in the bottom of the bag for emptying 5 1 2 Periodically turn the bag inside out and vacuum the inner surface NOTE Blast ...

Страница 8: ...ue to a faulty compressor that overheats or pumps oil or moisture into the air line too long an air line permitting moisture to condense on the inside and from high humidity Drain the air filter and receiver tank regularly If the problem persists it may be necessary to change media more often or install an aftercooler or air dryer 6 5 4 Absorption Some media tends to absorb moisture from the air e...

Страница 9: ...s specify feet required 00187 boron carbide No 5 11935 8 Clamp 4 11577 tungsten carbide No 5 13118 9 Dust bag 12 x 28 11500 10 Switch push button door interlock 12119 11 Timer 60 min 12180 7 2 Cabinet and barrel Assembly Figure 5 12 Shaft barrel drive w roll pin set screw 13677 13 Grommet rubber 11798 Item Description Stock No 14 Bearing 3 4 bore 11521 15 Bracket drive motor mount 12812 1 Gasket d...

Страница 10: ...x 1 2 male flare 11726 9 Fitting hose 1 2 barb x 1 2 fem swivel 15002 10 Hose 1 2 clear media 3 ft required 12476 11 Bracket gun mount 12806 12 Solenoid 1 4 3 way 12199 13 Filter regulator w gauge 11690 14 Gauge 1 8 cbm replacement 01908 15 Fitting hose 3 8 NPT x 1 2 barb 06369 16 Hose 1 2 air 3 ft required 12472 17 Grommet rubber media hose 11798 18 Muffler 1 4 bronze 03988 19 Stem metering adjus...

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