CDF MODULAR DUST COLLECTOR
Page 1
© 2017 CLEMCO INDUSTRIES CORP.
www.clemcoindustries.com
Manual No. 23478 Rev D
1.0 INTRODUCTION
1.1
Scope of Manual
1.1.1
This manual covers the assembly, installation,
operation and maintenance of Clemco CDF Modular,
Reverse Pulse Dust Collectors. Some equipment may
vary slightly due to size and configuration. Drawings
supplied with this manual apply to the specific dust
collector provided. Use the drawings with the manual, to
assemble the collector, and order replacement parts.
The dust collector is one part of a blast system. This
manual is to be used in conjunction with all other
manuals provided with the equipment.
1.2 Safety
Alerts
1.2.1
Clemco uses safety alert signal words, based on
ANSI Z535.4-2011, to alert the user of a potentially
hazardous situation that may be encountered while
operating this equipment. ANSI's definitions of the signal
words are as follows:
This is the safety alert symbol. It is
used to alert you to potential physical
injury hazards. Obey all safety
messages that follow this symbol to
avoid possible injury or death.
NOTICE
Notice indicates information that is considered
important, but not hazard-related, if not
avoided, could result in property damage.
CAUTION
Caution indicates a hazardous situation that, if
not avoided, could result in minor or moderate
injury.
WARNING
Warning indicates a hazardous situation that, if
not avoided, could result in death or serious
injury.
DANGER
Danger indicates a hazardous situation that, if
not avoided, will result in death or serious
injury.
1.3
Table of Contents
Introduction ........................................................... 1.0
Scope of Manual ..................................................... 1.1
Safety Alerts ............................................................ 1.2
General Description ................................................ 1.4
Theory of Operation ................................................ 1.5
Assembly and Installation .................................... 2.0
Footing (Foundation ................................................ 2.1
Individual Module Assembly .................................... 2.2
Connecting Modules Together ................................ 2.3
Anchors ................................................................... 2.4
Exhauster Assembly ................................................ 2.5
Ducting .................................................................... 2.6
Electrical Connections ............................................. 2.7
External Grounding to Earth Ground ...................... 2.8
Compressed Air Connections ................................. 2.9
Install Filter Cartridges .......................................... 2.10
Dust Containers .................................................... 2.11
Operation ............................................................... 3.0
Access Doors .......................................................... 3.1
Initial Start-up .......................................................... 3.2
Operational Start-up ................................................ 3.3
Shutdown ................................................................ 3.4
Adjustments ........................................................... 4.0
Pulse Pressure ........................................................ 4.1
Pulse-Sequence Control Panel and Timer .............. 4.2
Exhauster Damper Setting, Recovery Application ... 4.3
Exhauster Damper Setting, Room Ventilation ........ 4.4
Preventive Maintenance ....................................... 5.0
Daily Maintenance ................................................... 5.1
Weekly Maintenance ............................................... 5.2
Service Maintenance ............................................. 6.0
Replacing Filter Cartridge ........................................ 6.1
Season Filter Cartridge ........................................... 6.2
Troubleshooting .................................................... 7.0
Collector not pulsing ................................................ 7.1
Some cartridges not pulsing .................................... 7.2
Pulse is steady stream of air instead of quick pulse .. 7.3
Exhauster not running ............................................. 7.4
Excessive differential pressure ............................... 7.5
No reading on differential pressure gauge .............. 7.6
Dust emitting from exhauster .................................. 7.7
Accessories and Replacement Parts .................. 8.0
Conditioner Cartridge Pre-treat ............................... 8.1
Differential Pressure Indication Panel ..................... 8.2
Common Replacement Parts .................................. 8.3
