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RLX PNEUMATIC AND RLX ELECTRIC CONTROL HANDLE 

Page 3 

 

 

 

 

 

© 2009 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 10574 

2.1

 

Band the control handle to the blast hose close 

to the nozzle holder, using the two nylon ties provided. 
Once the control is firmly attached, clip the tie ends so 
they will not snag the operator's clothing or interfere with 
the operation of the control handle. 
 

2.2 Pneumatic 

Controls

 

 

 

 

 WARNING 

Electric remote controls (electro-pneumatic) are 
recommended when the nozzle and remote 
control handle are farther than 100 feet from the 
blast machine. Pressure loss of pneumatic 
systems over longer distances increases 
actuation time, which prevents fast, safe 
operation. Contact your Clemco Distributor for 
information on converting to electric controls.

 

 

2.2.1

  Attach the 50-foot twinline hose to the two 

adaptor fittings on the control handle. Either side of the 
hose can be attached to either fitting. 
 

2.2.2

 

Working from the control handle back, band or 

tape the twinline hose to the blast hose every four to six 
feet, and as close to the couplings as possible. 
 

2.3 Electric 

Controls

 

 

 

 

 WARNING 

The maximum recommended total length of 
control cord is 300 feet. Distances greater than 
300 feet will offer too much electrical 
resistance, and may cause the controls to 
malfunction. If an application requires greater 
distance, we suggest that appropriate cord with 
larger gauge wire be provided by the user.

 

 
2.3.1

  Wrap the whip cord from the electric control 

handle loosely around the blast hose as shown in Figure 
2, and then connect it to the control cord. The cord must 
have ample slack and wrapped as described. Too little 
slack will cause excessive strain on the cord and may 
pull the wires out of the connectors or switch when the 
hose is curved, or pulled. 

 

CAUTION 

Provide enough slack at all cord connections to 
prevent the cord from pulling out of the 
connectors when the blast hose is pulled or 
dragged. Band the cord to the blast hose on both 
sides of all connections.

 

 

 
 

 

 Figure 

 
 

2.3.2

 

Working from the control handle back, band the 

cord to the blast hose every 4 to 6 feet, and on both sides 
of each cord connection. 
 

 
 
3.0 OPERATION 

 

 

3.1 Set-Up

 

 

3.1.1

 

Set up the blast machine and remote controls as 

instructed in the corresponding manuals. 

 

 

 

WARNING 

Do not operate this equipment before reading 
the instruction manuals for all equipment. 

 
3.2 Daily 

Check

 

 
3.2.1 

With the air off, before beginning blasting 

 
3.2.1.1

  Make sure that the handle lever will not seal the 

vent on pneumatic controls, or will not engage the switch 
on electric controls, unless the safety lever lock is pulled 
down. 

 
3.2.1.2

 Make sure that the control handle lever and 

lever lock return to the "up" position when the handle is 
released. 
 

3.2.1.3 

Both the handle lever and safety lever lock must 

move freely with no drag or binding. 

Band 

Wrap the cord once, loosely 
around the hose and band 
both sides of each connection.

Содержание 10574

Страница 1: ...nstructions until you have READ the orange cover of this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity If you are using a Clemco Distributor Maintenance and Part Guide refer to the orange warnings insert preceding the Index before continuing with the enclosed instructions Electronic files include a P...

Страница 2: ...ith your employer about training programs and materials that are available Our company is proud to provide a variety of products to the abrasive blasting industry and we have confidence that the professionals in our industry will utilize their knowledge and expertise in the safe efficient use of these products GENERAL INSTRUCTIONS Described herein are some BUT NOT ALL of the major requirements for...

Страница 3: ...rers are NOT compatible with Clemco equipment If controls are altered involuntary activation which may cause serious injury can occur Inspect the air control orifice DAILY for cleanliness NEVER use welding hose in place of twinline control hose The internal diameter and rubber composition are UNSAFE for remote control use UNLESS OTHERWISE SPECIFIED maximum working pressure of blast machines and re...

Страница 4: ...ect to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one year from date of shipment to buyer but no warranty is made that the products are fit for a particular purpose 3 On products which seller buys and resells pursuant to this order seller warrants that ...

Страница 5: ...fice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end and installed using PROPER coupling screws Coupling lugs MUST be snapped FIRMLY into locking position Gasket MUST form positive seal with safety pins inserted through pin holes Check gaskets and repl...

Страница 6: ...mco uses safety alert signal words based on ANSI Z535 4 1998 to alert the user of a potentially hazardous situation that may be encountered while operating this equipment ANSI s definitions of the signal words are as follows This is the safety alert symbol It is used to alert the user of this equipment of potential personal injury hazards Obey all safety messages that follow this symbol to avoid p...

Страница 7: ... When the control handle lever is pressed it makes contact with the switch engages solenoids in the control box to permit air to pass through the box to activate the pneumatic remote controls which starts the blasting When the handle lever is released it immediately disengages the control box cuts off incoming control air and simultaneously opens the control box exhaust port so blasting stops 1 3 ...

Страница 8: ... that appropriate cord with larger gauge wire be provided by the user 2 3 1 Wrap the whip cord from the electric control handle loosely around the blast hose as shown in Figure 2 and then connect it to the control cord The cord must have ample slack and wrapped as described Too little slack will cause excessive strain on the cord and may pull the wires out of the connectors or switch when the hose...

Страница 9: ... the safety lever lock and depress the remote control handle Within a few seconds the remote controls will respond and blasting will begin WARNING Be prepared for the recoil from the blast hose Blasting will begin within a few seconds after pressing the control handle lever WARNING OSHA requires the use of remote controls on all blast machines when an operator controls the nozzle To comply with OS...

Страница 10: ... and forcing the lever lock up The straight end is toward the outside facing down and against the tab Figure 3 4 4 2 Install a new lever lock and spring and reassemble in reverse order 4 4 3 Check to make sure the lever lock moves freely raises to full up position and that the handle lever will not engage unless the lever lock is pulled down 4 5 Handle Lever Replacement Figure 4 4 5 1 Remove the l...

Страница 11: ...l from the connector 4 7 2 5 Reassemble in reverse order Make sure that the springs are in place the handle lever and lever lock move freely and the handle lever will not engage unless the lever lock is down 4 7 3 Twist Lock Connector 4 7 3 1 Loosen the screws clamping the cord and the front of the connector 4 7 3 2 Pull the shell off the plug and remove the two leads from the screw terminals 4 7 ...

Страница 12: ...sion cord If the box clicks the fault is in the switch Remove the old switch and install a replacement 5 3 2 Remote Controls Do Not Deactivate When The Handle Lever Is Released 5 3 2 1 Make sure the handle lever disengages the switch when it is released 5 3 2 2 Make sure the return spring raises the handle lever fully up 5 3 2 3 Refer to the appropriate remote control manual for malfunctions in th...

Страница 13: ...a 22859 1 Handle lever 10573 2 Body 10568 3 Pneumatic adaptor 10562 4 Adaptor 1 8 NPT 2 required 01940 5 Tie nylon wire 02195 Figure 6 22859 SERVICE KIT RLX PNEUMATIC CONTROL HANDLE Item Qty Description 1 1 Lever lock 2 2 Spring 3 2 Nut 8 32 lock ss 4 4 Spacer washer stainless steel 5 2 Screw 3 16 x 1 1 4 shoulder 6 2 Screw 8 32 x 1 7 2 Screw 4 40 x 3 8 8 3 Rubber button 9 1 Gasket pneumatic adapt...

Страница 14: ...07658 9 Connector 1 8 NPT brass 01962 Figure 7 6 3 RLX Electric Figure 8 Item Description Stock No RLX Electric Control Handle w Lo Profile connector 10840 RLX Electric Control Handle w Twist Lock connector 05801 1 Handle lever 10573 2 Body 10568 3 Lever lock 10564 4 Clamp switch cord 05810 5 Spring lever 2 required 05823 6 Switch with cord 24842 7 Screw 8 32 X 3 8 rd hd 4 required 05814 8 Nut 8 3...

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