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Installer's Manual: Clean Burn Air Compressors

A-3

FIGURE A3 - Double-Piston Air Compressor Wiring

CONDUIT

ORANGE WIRENUTS

BROWN

WHITE

TO TERMINAL BLOCK INSIDE

BLUE

CAPACITOR

WHITE

BLUE

CONNECT ONE END OF THE GROUND WIRE TO

THE GROUND SCREW ON THE COMPRESSOR

AND THE OTHER END TO THE SCREW ON THE

OUTSIDE OF THE JUNCTION BOX

FLEX

DOUBLE PISTON AIR COMPRESSOR WIRING

I88533−A

THE BURNER HOUSING

Содержание 14336

Страница 1: ...NSTALLATIONS Allinstallationsmustbemadeinaccordancewithstateandlocalcodeswhich maydifferfromtheinformationprovidedinthismanual Savetheseinstructionsforreference IMPORTANTFORCANADIANINSTALLATIONS Thein...

Страница 2: ......

Страница 3: ...or costs of removal or reinstallation of its products and shall not be liable for transportation costs to and from its plant at Leola Pennsylvania Use of parts for modification or repair of the produ...

Страница 4: ...the registered trademarks or trademarks of their respective owners COPYRIGHT Copyright 2010 Clean Burn Inc All rights reserved No part of this publication may be reproduced or distributed without the...

Страница 5: ...3 5 Preparing the Furnace Cabinet CB 1750 CB 2500 CB 3250 3 7 MountingtheAirCompressor CB 1750 CB 2500 CB 3250 3 7 PreparingtheFurnaceCabinet CB 3500 CB 5000 3 9 MountingtheAirCompressor CB 3500 CB 5...

Страница 6: ......

Страница 7: ...rwhenpurchasinganaircompressorwithatank DONOTuseaircompressormodel 14336 if your furnace boiler will run continuously for periods which exceed the 75 service rating Thiswilloverheattheaircompressorand...

Страница 8: ......

Страница 9: ...tact your Clean Burn dealer before starting any of the procedures in this manual Following is an outline of the air compressor installation process UNPACKING INSTALLINGTHEAIRCOMPRESSOR InstallingtheAi...

Страница 10: ...e boiler For your safety Clean Burn documentation contains the following types of safety statements listed here in order of increasing intensity NOTE A clarification of previous information or additio...

Страница 11: ...Immediately notify the freight company and your Clean Burn dealer in case of shipping damage or shortage s Keep all components together so you will have them as needed for assembly and installation F...

Страница 12: ...Installer s Manual Clean Burn Air Compressors 2 2...

Страница 13: ...ionofmounting stabilizerbrackets 2 InstallationofAirCompressoronFurnace Boiler 3 InstallationofFurnace Boiler includingoilpump wiring oil airlines stack thermostat KeeptheFurnace BoilerOperator sManua...

Страница 14: ...Installer s Manual Clean Burn Air Compressors 3 2 Figure3A AirCompressorExplodedView I89055 30 1 4 10 25 12 6 8 7 9 2 3 11 24 26 28 27 29 17 14 16 15 22 18 19 20 21 23 13 5...

Страница 15: ...09 FILTER ELEMENT 20 1 N A PART OF 32409 21 1 21130 FILTER HOUSING 22 1 34182 1 4 VINYL WASHER 23 1 34181 1 4 WING NUT 24 4 31104 VIBRATION INSULATOR 25 2 21075 U BOLT 26 1 25120 MOUNTING PLATE 1 29 1...

Страница 16: ...Installer s Manual Clean Burn Air Compressors 3 4 Figure 3B Air Compressor Installed on the Saturn 140 Saturn 240 I89060...

Страница 17: ...ylocktheall threadrodsinposition Mounting the Air Compressor Furnace Models Saturn 140 240 CAUTION Thecompressormustbesecurelymountedasdescribedinthissection Ensurethat all nuts and bolts are firmly t...

Страница 18: ...Installer s Manual Clean Burn Air Compressors 3 6 Figure 3C Air Compressor Installed on the CB 1750 CB 2500 CB 3250 I89056...

Страница 19: ...all thread rods in position Mounting the Air Compressor Furnace Models CB 1750 2500 3250 CAUTION Thecompressormustbesecurelymountedasdescribedinthissection Ensurethat all nuts and bolts are firmly tig...

Страница 20: ...Installer s Manual Clean Burn Air Compressors 3 8 Figure 3D Air Compressor Installed on the CB 3500 CB 5000 I89058...

Страница 21: ...e of the forward all thread rods as illustrated inFigure3D Mounting the Air Compressor Furnace Models CB 3500 and CB 5000 CAUTION Thecompressormustbesecurelymountedasdescribedinthissection Ensurethat...

Страница 22: ...heaircompressorassembly 14336 2 Removetheself tappingscrewwitha1 4 nutdriverandswingopenthedouble hingedlidtoexpose theheaterblockassembly 3 RefertoFigure3F Usea1 8 Allenwrenchtoloosenthelockingbolton...

Страница 23: ...e CB 500 Series Burner Preparing the CB 500 Series Burner for use with the Air Compressor continued 3 2 1 7 6 5 4 8 1 0 9 REMOVE THESE PARTS STEP 2 INSTALL STEP 1 SAVE AND USE THESE 4 SCREWS AND WASHE...

Страница 24: ...ltheelectricalpowercableintotheelectricaljunctionboxbesidethecompressoronthemounting bracket 3 ConnectthewiresaccordingtothelabelontheelectricalboxlidandtheillustrationinAppendixAof thismanual 4 Conne...

Страница 25: ...eself tappingscrewswitha1 4 nutdriverandopentheelectricalboxcovertoexpose theairregulatorassembly 3 RefertoFigure3I Loosenthe3 4 nutontheairregulatorbonnetandslidetheairregulatorassembly outoftheelect...

Страница 26: ...approximately3 5amps Ensurethatyourfurnace boilerwiringcansafelyaccommodatethisaddition 1 Installtheelectricalpowercableintotheelectricaljunctionboxbesidethecompressoronthemounting bracket 2 Connectth...

Страница 27: ...essor 1 Refertoyourheatingequipment sOperator s Manual Section6 BurnerStartUpand Adjustment Note the proper air pressure setting e g CB 2500furnacerequiresanair pressuresettingof12 18psi 2 Followthedi...

Страница 28: ...the air intake filter element at least monthly according to the manufacturer s instructions included with the filter 2 Replace the air intake filter element annually ATTENTION DO NOT operate the air...

Страница 29: ...R WHITE BLUE AIR OPTIONAL COMPRESSOR BLOCK HEATER 400 WATTS BLACK BLACK RED BLACK WALL THERMO STAT NOTE WHEN RELEASING OR INSTALLING WIRES ON THE TERMINAL STRIP USE THE SMALL SCREWDRIVER SUPPLIED WITH...

Страница 30: ...MP GREY SWITCH FORMER BLUE TRANS WHITE AIR N O BLACK ORANGE BLACK BLACK SOLENOID BLACK AIR RED PUR BURNER MOTOR WHITE GRN BK WHITE G 1 2 4 3 TO BURNER HI LIMIT SWITCH OIL SOLENOID SWITCH PROVING BLACK...

Страница 31: ...ONDUIT ORANGE WIRENUTS BROWN WHITE TO TERMINAL BLOCK INSIDE BLUE CAPACITOR WHITE BLUE CONNECT ONE END OF THE GROUND WIRE TO THE GROUND SCREW ON THE COMPRESSOR AND THE OTHER END TO THE SCREW ON THE OUT...

Страница 32: ...Installer s Manual Clean Burn Air Compressors A 4...

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