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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

OPERATING THE WELDER

PREPARE THE WORKPIECE

The welded area must be clean. Coatings, plating or corrosion must be 
removed. If not, you will not be able to achieve a good quality weld.

Attach the earth clamp to the workpiece as near to the point of weld as 
possible.

OPERATION

1. With the welding current set and the wire trimmed, set the wire feed 

control to 6. 

2. Plug the machine into the mains supply and switch on.

3. Cover your face with a welding mask or welding shield.

•  This is essential.

4. Lower the torch to the workpiece with one hand and approach the work 

with the torch tip at an angle of about 35

o

 and pull the trigger fully. 

• As the wire touches the workpiece an arc will be struck. 

5. In order to produce a good quality weld, the controls can be fine tuned as 

required. This will come with practice.

NOTE: 

MIG welding is an acquired skill. It is strongly advised that if you are 

not fully familiar with this type of welding, you practice on a piece 
of material with the same characteristics as your workpiece, until 
you are satisfied with the result, and you have fine tuned your 
welder to produce a satisfactory weld. 

NOTE: 

One of the problems experienced with novice welders, is the 

welding wire sticking to the contact tip. This is as a result of the 
wire feed speed being too slow. It is always better therefore to 
start with too high a speed and back off slightly, to avoid the 
possibility of the wire welding itself to the tip. This is the reason 
position 6 is recommended for start up.

NOTE: 

The wire feed control is for fine tuning the wire speed. The speed 

of wire delivery will increase automatically as the current is 
increased. Therefore, once the ideal speed is achieved by fine 

CAUTION: THE DUTY CYCLE MUST BE FOLLOWED TO PREVENT THE 
THERMAL OVERLOAD PROTECTION FROM OPERATING.

Содержание MIG 240

Страница 1: ...ING Read these instructions before using the machine The welder is supplied set up for no gas welding OPERATION MAINTENANCE INSTRUCTIONS LS1118 ISS 1 GAS NO GAS MIG WELDER MODEL NO MIG 240 PART NO 601...

Страница 2: ...of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to t...

Страница 3: ...ARKE dealer or our parts division PART DESCRIPTION PART NUMBER COMMENT Welding Wire Spools Flux cored mild steel 4 5kg 0 9mm 6000666 Use for no gas welding Mild steel 0 6mm 5 kg 6000476 Use for gas we...

Страница 4: ...Fitting the Gas bottle bRACKET 12 Connect the torch 12 Connect the earth lead 12 THE WELDING SHIELD 13 PREPARATION FOR USE 14 Mounting The Welding Wire Spool 14 Setting The Drive Roller Size 14 Threa...

Страница 5: ...d Make sure that the earth clamp is secured to bare metal adjacent to the weld seam and when not in use is insulated for safety Keep all equipment well maintained The operator shall prevent gas cylind...

Страница 6: ...le welding shields equipped with appropriate protection filters Where there are pedestrians and traffic ensure a protective screen is used to avoid accidental arc glare Do not weld in the vicinity of...

Страница 7: ...AYS ensure that there is ample free air circulating around the outer casing of the machine and that the louvres are unobstructed ALWAYS inspect the hose before use to ensure it is in good condition AL...

Страница 8: ...his product do not correspond with the markings on the terminals of your plug proceed as follows The wire which is coloured Blue must be connected to the terminal which is marked N or coloured Black T...

Страница 9: ...0 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com OVERVIEW NO DESCRIPTION NO DESCRIPTION 1 Handle 4 Torch 2 Gas Connection Point 5 Torch Hose 3 Control Panel 6 Earth...

Страница 10: ...e illuminated When the welder is no longer required the Power On Off switch should be switched to the OFF position and the welder should be disconnected from the power supply 4 Thermal overload light...

Страница 11: ...age or deficiency should be reported to your CLARKE dealer immediately Some of the components are stored within the machine side compartment The components include the following WARNING DO NOT OPERATE...

Страница 12: ...ional com ASSEMBLY FITTING THE GAS BOTTLE BRACKET 1 Place the bottle bracket into position and secure in place using the screws provided CONNECT THE TORCH Connect the plug on the end of the torch hose...

Страница 13: ...astic nut provided 3 Insert the clear glass panel into the recess inside the shield followed by the dark glass panel The clear glass must be inserted first 4 Insert the two plastic screws to clamp the...

Страница 14: ...ed over the spindle Do not release the tension on the wire as it will unravel causing feeding problems later The wire will feed off the spool clockwise from the top of the reel The spool must be fitte...

Страница 15: ...Pull out the end of the wire from the spool taking care not to release the tension We recommend you cut off and discard the first 10 cm of wire from the spool to avoid burrs and then straighten the n...

Страница 16: ...gger on the torch body The wire will feed through the hose until it appears at the torch tip Ensuring the hose is free from kinks during this process will assist the wire in its passage through the ho...

Страница 17: ...as a filler The gas is used to prevent oxidation and to shield the arc and the weld from atmospheric contamination The choice of gas is dependent upon the material being welded When using the welder i...

Страница 18: ...ING WITH GAS 1 If you use solid cored wire 0 6 0 8mm mild steel connect the terminal as shown The earth cable must be connected to the negative lower terminal The cable from torch must be connected to...

Страница 19: ...ls can be fine tuned as required This will come with practice NOTE MIG welding is an acquired skill It is strongly advised that if you are not fully familiar with this type of welding you practice on...

Страница 20: ...the amber light extinguishes before resuming work DUTY CYCLE The duty cycle determines the machine down time i e 10 means 1 minutes operation followed by 9 minutes of rest The duty cycle must be foll...

Страница 21: ...ove removing all dust deposits Torch Protect the torch hose assembly from mechanical wear Clean the liner from the machine forwards by using compressed air If the liner is blocked it must be replaced...

Страница 22: ...ximum supply current 5 British Standards applied 17 Maximum effective supply current 6 Welding process 18 N A 7 This symbol indicates that the unit is suitable for carrying out welding operations in a...

Страница 23: ...e time of going to print However CLARKE International reserve the right to change specifications at any time without prior notice Model MIG 240 Part No 6014200 Weight 49 05 kg Dimensions l x w x h mm...

Страница 24: ...HEADSHIELDS These highly popular headshields available from your Clarke dealer activate the instant the arc is struck and allow you to have both hands free when welding Model Arc Activated Grinding fu...

Страница 25: ...welder to your local dealer Feed motor running but no wire being fed from welder tip Insufficient Feed Roller pressure Increase roller pressure Burr on end of wire Re cut wire square with no burr Line...

Страница 26: ...bent Re cut wire and ensure it is clean Liner partially blocked Clean with compressed air Poor quality welds Insufficient gas at weld area Check that gas is not being blown away by draughts and if so...

Страница 27: ...27 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Страница 28: ......

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