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16

TROUBLE SHOOTING

 1.

PLASMA CUTTER DOESN’T WORK

Check the indicator lamps on the front panel. If Green light is OFF, check power
cable and electrical input - fuse etc.

If the amber Air Supply light is ON - Check compressed air supply, flow and
pressure.

If Thermal Overload lamp is ON - wait for a while and let the plasma cutter cool
down.  It will automatically reset when it is ready to start cutting again.

 2

.

PLASMA CUTTER DOESN’T WORK

- both amber lights OFF, power light ON.

Check plasma electrode, it may have to be replaced. On the King 35, check
to ensure the  safety clip is firmly in place

 3.

RAGGED CUT AND LACK OF POWER

Check the hole in the nozzle.  If it is burned too big or egg Shaped replace it.
Check the air supply.  Make sure that the moisture is drained out of the filter
regulator.

 4.

NOT CUTTING AS IT SHOULD

You might be trying to cut metal that is too thick, or you may be trying to cut
too fast. Move the cutting torch slower.

 5.

ARC GOES OUT WHEN YOU ARE CUTTING

You are probably moving the torch too slow.  Move the Cutting torch faster.

 6.

RAGGED EDGES ON THE MATERIAL YOU ARE CUTTING

Air pressure could be set too high on the filter regulator.  It should be set at 5
to 5.5 Bar. You could be holding the torch too high above the metal you are
cutting. Always use the wire spacer mounted on the end of the torch to
maintain the correct clearance between the tip, and the workpiece.

Содержание King 35

Страница 1: ...OPERATING MAINTENANCE INSTRUCTIONS 1 97 PLASMA CUTTERS Model Nos King 35 King 50 King 70...

Страница 2: ...A 230V T30A 230V T35A 230 T25A 400 Cutting Depth Steel Class C 4MM 10MM 15MM No Current Settings 1 2 2 Working Air Pressure 5 to 5 5 BAR 5 to 5 5 BAR 5 to 5 5 BAR Rated Air Delivery 100 L MIN 105 L MI...

Страница 3: ...efully in doing so you will ensure the safety of yourself and that of others around you and you can look forward to the Plasma Cutter giving you long and satisfactory service GUARANTEE This CLARKE pro...

Страница 4: ...rea Before installing welding equipment the user shall make an assessment of potential electromagnetic problems in the surrounding area Avoid using your inverter in the vicinity of a other supply cabl...

Страница 5: ...evel 2 4 Equipotential bonding Bonding of all metallic components in the welding installation and adjacent to it should be considered However metallic components bonded to the work piece will increase...

Страница 6: ...A hard hat should be worn when others work overhead Flammable hair preparations should not be used by persons intending to weld or cut B Toxic fume prevention Severe discomfort illness or death can re...

Страница 7: ...suitable fire extinguishing equipment during and for some time after welding or cutting if a appreciable combustibles including building construction are within 10m b appreciable combustibles are furt...

Страница 8: ...ye protection such as welding goggles used for oxy acetylene welding Should the cutting cable be burned replace it NEVER attempt to repair it yourself NEVER operate the machine with the covers removed...

Страница 9: ...high frequency spark The main arc will ignite as soon as the gas between the tip and the nozzle is ionised The power generator is essentially made up of a transformer a rectifying unit and an electron...

Страница 10: ...mponents which make up the unit such as the solenoid valve the power contactor etc MAIN CONTACTOR MAIN TRANSFORMER MAIN BRIDGE PLASMA TORCH CONTROL PCB AIR SOLENOID VALVE AIR INPUT AIR SUPPLY A compre...

Страница 11: ...10 KING 50 70 FRONT PANEL KING 35 FRONT PANEL Fig 3 Fig 2 GENERAL LAYOUT Warning Lamps Warning Lamps...

Страница 12: ...ce with that given in the specification chart on page 2 A standard 13 Amp plug MUST NOT be used with this machine WARNING THIS APPLIANCE MUST BE EARTHED IMPORTANT The wires in the mains lead are colou...

Страница 13: ...ntly andwithassistance tiptheunitoversothatitrestsonthehandle andedge ofthefrontpanel andinserttheaxleintoits housing Attachthewheels andsecure in position with circlips provided iii Pushthetwocastors...

Страница 14: ...n assembled with the correct components and thatthe holeinthetipofthetorchcomplieswiththevaluesgiveninthetablebelow accordingtothecuttingcurrent Simplyunscrewthenozzle andreplacewithoneof the required...

Страница 15: ...he torch pull towards you rather than pushing away from you 11 To stop cutting remove the torch from the workpiece To extinguish the pilot arc release the trigger on the torch Note When the trigger is...

Страница 16: ...he condensate has drained B THE TORCH ASSEMBLY WARNING NEVER ATTEMPT TO CARRY OUT ANY MAINTENANCE ON THE TORCH UNLESS THE MAINS SUPPLY IS DISCONNECTED No special tools are required to replace torch pa...

Страница 17: ...GGED CUT AND LACK OF POWER Check the hole in the nozzle If it is burned too big or egg Shaped replace it Check the air supply Make sure that the moisture is drained out of the filter regulator 4 NOT C...

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